Conductive Polymer Coating Composition for Lithography Pattern Formation

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Solution Overview

Problem

Existing conductive compositions used in charged particle beam lithography face challenges in achieving both high conductivity and coatability, with additives like surfactants adversely affecting resist characteristics and pattern formation.

Innovation Solution

A conductive composition comprising a conductive polymer, a water-soluble polymer, and a solvent, with specific water-soluble polymers and controlled amounts, along with optional basic compounds, to enhance conductivity and coatability, using a polymerization process with a terminal hydrophobic group.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a surfactant is added to improve the coatability of the conductive composition, then the coatability is improved, but the resist characteristics are adversely affected and predetermined pattern cannot be obtained

Engineering Contradiction:
ImprovecoatabilityVSAvoidpattern formation
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent removes the surfactant component from the conductive composition entirely. Instead of using a surfactant-containing system, the invention employs a conductive polymer composition that achieves adequate coatability without surfactants, thereby eliminating the adverse effect on resist characteristics and pattern formation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses a composite conductive polymer system comprising polyaniline and its derivatives combined with specific conductive inorganic materials. This composite approach provides sufficient coatability and conductivity without requiring surfactants, thus resolving the contradiction between coatability and pattern formation quality

Inventive Principle:
Principle #40Composite materials

2Reliability

If the conductivity of the coating film is increased, then the antistatic function is improved, but the coatability and resist characteristics deteriorate

Engineering Contradiction:
Improveantistatic functionVSAvoidcoatability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a composite system combining organic conductive polymers (polyaniline and derivatives) with inorganic conductive materials. This composite structure achieves high conductivity and excellent antistatic function while maintaining good coatability, as the organic polymer matrix provides a coatable formulation that can be uniformly applied

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the molecular weight, composition ratio, and structural parameters of the conductive polymer components. By controlling these parameters, the formulation achieves a balance between conductivity (for antistatic function) and coatability, allowing the coating to be applied uniformly without sacrificing antistatic performance

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the amount of water-soluble polymer is increased to improve coatability, then the coatability is improved, but the conductivity of the coating film decreases

Engineering Contradiction:
ImprovecoatabilityVSAvoidconductivity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent precisely controls the molecular weight and composition ratio of the water-soluble polymer component. By optimizing these parameters, the formulation achieves sufficient coatability while minimizing the dilution effect on conductivity. The water-soluble polymer serves as a binder rather than a dominant component, allowing good coating formation without excessive conductivity reduction

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite system where the water-soluble polymer is combined with highly conductive inorganic materials and conductive polymer components. This composite structure ensures that even with the presence of water-soluble polymer for coatability, the overall conductivity remains high due to the conductive network formed by the other components

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12378422B2Conductive composition and production method therefor, and water-soluble polymer and production method therefor
Publication Date: 2025.08.05 MITSUBISHI CHEM CORP
  • US12378422B2 patent drawing
  • US12378422B2 patent drawing
  • US12378422B2 patent drawing

AI summary

A conductive composition may include a conductive polymer (A), a water-soluble polymer (B), and a solvent (C1). The water-soluble polymer (B) may include a water-soluble polymer (B11) of formula (11), and a water-soluble polymer (B2) of formula (2) as the water-soluble polymer (B) of 0.15% by mass or less, based on a total mass of the conductive composition:wherein R1 is a linear or branched alkyl group with 6 to 20 carbon atoms, each of R4 and R5 is independently a methyl or ethyl group, R6 is a hydrophilic group, R7 is H or a methyl group, Y1 is a single bond, —S—, —S(═O)—, —C(═O)—O—, or —O—, Z is a cyano group or a hydroxy group, each of p1 and q is an average number of repetitions, and is a number of from 1 to 50, and m is a number of from 1 to 5.