Conductive Polymer Electrodes With Low Kinking for Energy Storage

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Solution Overview

Problem

There is a need for improved materials and devices that can store and deliver electrical energy on demand, particularly for applications such as batteries and supercapacitors, to address the challenges of energy storage in electric vehicles and renewable energy systems, where energy availability is weather-dependent and demand is variable.

Innovation Solution

The development of electrically conductive polymers with reduced kinking factors and capped chain ends, synthesized under controlled conditions, to enhance electron transport and energy density, suitable for use in electrodes of energy storage devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional polymers are used in electrodes, then manufacturing is simpler, but energy density and electrical conductivity are insufficient

Engineering Contradiction:
Improveenergy densityVSAvoidpolymer synthesis complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by systematically optimizing polymerization conditions including monomer ratios (e.g., 1,4-benzoquinone to aniline ratios), temperature ranges (0-100°C), pH levels (2-10), and reaction times (1-24 hours) to achieve polymers with enhanced energy density and electrical conductivity while maintaining manufacturability through controlled synthesis parameters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite polymer structures by copolymerizing multiple monomers (e.g., 1,4-benzoquinone with aniline, pyrrole, or thiophene) to produce polymers with synergistic properties that simultaneously improve energy density, electrical conductivity, and structural stability, resolving the contradiction between performance enhancement and synthesis complexity

Inventive Principle:
Principle #40Composite materials

2Reliability

If polymer chains have kinks and uncapped ends, then synthesis is easier, but electron transport and conductivity are reduced

Engineering Contradiction:
Improveelectrical conductivityVSAvoidpolymer structure control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by incorporating chain-end capping agents (such as phenols or carboxylic acids) into the polymerization reaction mixture before polymerization completes, ensuring that chain ends are capped during synthesis rather than requiring post-synthesis treatment, thereby improving conductivity while controlling structural complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses intermediary substances such as acids (HCl, H2SO4) and bases (NaOH, KOH) as mediators during polymerization to control chain growth, reduce kinking, and facilitate chain-end capping, thereby enhancing electrical conductivity without significantly increasing device complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If rapid energy delivery is prioritized, then power output increases, but energy storage capacity may be compromised

Engineering Contradiction:
Improvepower delivery rateVSAvoidenergy storage capacity
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The patent applies dynamics by designing polymers with tunable structural properties (molecular weight, chain flexibility, cross-linking density) that can dynamically adapt to different operational requirements, enabling the same polymer material to optimize between rapid power delivery and energy storage capacity based on device design parameters

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymers provide improved energy density and rapid electrical power delivery by minimizing kinking and incorporating caps to enhance conductivity, thus enhancing the performance of batteries and supercapacitors.

Implementation Method 1

The materials as provided herein improve energy storage in part by improving electron transport through the polymer

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

electrochemical energy storage needs have increased dramatically in recent years

Methodology Applied
Scientific EffectElectrochemical energy storage: Battery (electricity)

Data Source

PatentUS20250320331A1Conducting polymers and use in electrodes for high capacity, low-cost, energy storage
Publication Date: 2025.10.16 POLYJOULE INC
  • US20250320331A1 patent drawing
  • US20250320331A1 patent drawing
  • US20250320331A1 patent drawing

AI summary

Provided are electrically conductive polymer materials that have improved long chain conductivity as well as their use in electrochemical cells and other devices. The electrically conductive polymers may be characterized by a kinking factor of 0.25 or lower representing reduced levels or the absence of contaminants or structures that interrupt conductivity in prior polymer materials. In some aspects, an electrically conductive polymer includes a cap that serves to further promote conductivity of the polymer. Also provided are electrochemical cells that incorporate the electrically conductive polymers as provided herein and methods of manufacturing such polymers.