Grain-Shaped Conductive Polymer Electrode for Low-Temperature Capacitance

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Solution Overview

Problem

Conductive polymer-based electrochemical devices experience performance deterioration, particularly in capacitance, at low temperatures due to decreased anion diffusivity.

Innovation Solution

A grain-shaped conductive polymer with specific X-ray diffraction peaks and a large specific surface area is used as the positive electrode material, facilitating easier anion diffusion and maintaining capacitance retention even at low temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a conductive polymer is used as positive electrode material, then high output and fast charge-discharge capability are achieved, but performance deteriorates at low temperature due to decreased anion diffusivity

Engineering Contradiction:
ImproveoutputVSAvoidperformance at low temperature
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The invention changes the physical and chemical parameters of the conductive polymer by controlling its morphological structure (grain shape with specific size range of 0.1-10 μm) and crystallinity (specific XRD peak intensities at 2θ=20° and 2θ=25°). These parameter changes optimize the balance between maintaining high power output through fast electron transport and ensuring reliable performance at low temperatures through improved anion diffusivity in the grain-shaped structure.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite electrode structure combining conductive polymer grains with specific morphological characteristics and controlled crystallinity. The grain-shaped conductive polymer forms a composite material system where the specific structure (grain morphology with 0.1-10 μm size) and crystalline arrangement (evidenced by XRD peaks) work together to maintain both high power output and low-temperature reliability.

Inventive Principle:
Principle #40Composite materials

2Power

If conventional conductive polymer structures are used, then high conductivity is achieved, but anion diffusivity decreases at low temperature leading to capacitance loss

Engineering Contradiction:
ImproveconductivityVSAvoidcapacitance retention
Core Design Contradiction:
PowerVSProductivity

Solution Approach 1:

The invention optimizes the structural parameters of the conductive polymer by establishing specific grain size (0.1-10 μm) and crystallinity characteristics (XRD peak intensities at 2θ=20° and 2θ=25°). These parameter changes maintain high electrical conductivity for power output while simultaneously improving anion diffusivity pathways, thereby preserving capacitance retention even at low operating temperatures.

Inventive Principle:
Principle #35Parameter changes

3Power

If the conductive polymer has high crystallinity, then electrical conductivity improves, but anion diffusion becomes restricted at low temperatures

Engineering Contradiction:
Improveelectrical conductivityVSAvoidanion diffusivity
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The invention optimizes the crystallinity parameter of the conductive polymer to achieve a balanced state. The specific XRD peak intensities at 2θ=20° and 2θ=25° indicate a controlled crystalline structure that provides sufficient electrical conductivity while maintaining adequate anion diffusion pathways. This optimized crystallinity parameter resolves the contradiction between electrical conductivity and anion diffusivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The grain-shaped structure with specific size (0.1-10 μm) creates local quality variations within the conductive polymer. The grain boundaries and internal structure provide localized regions with different properties: highly conductive crystalline regions for electron transport and diffusion-friendly intergranular regions for anion transport. This local quality differentiation allows simultaneous optimization of both electrical conductivity and anion diffusivity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of grain-shaped conductive polymer suppresses performance deterioration at low temperatures, ensuring stable capacitance retention by enhancing anion diffusivity and crystal structure accessibility.

Implementation Method 1

Since the electrochemical device containing the conductive polymer as the positive electrode material is charged and discharged by adsorption (doping) and desorption (dedoping) of anions

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

an intensity distribution pattern obtained by X-ray diffraction measurement with respect to the conductive polymer has a first peak in which a diffraction angle 2θ ranges from 18° to 21°, inclusive, and a second peak in which a diffraction angle 2θ ranges from 24° to 26°, inclusive

Methodology Applied
Scientific EffectX-ray diffraction: X-Ray

Data Source

PatentUS12068108B2Electrochemical device electrode and electrochemical device
Publication Date: 2024.08.20 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12068108B2 patent drawing
  • US12068108B2 patent drawing
  • US12068108B2 patent drawing

AI summary

An electrochemical device electrode includes a conductive polymer as an active material. The conductive polymer has a grain shape, and an intensity distribution pattern obtained by X-ray diffraction measurement with respect to the conductive polymer has a first peak in which a diffraction angle 2θ ranges from 18° to 21°, inclusive, and a second peak in which a diffraction angle 2θ ranges from 24° to 26°, inclusive.