Conductive Proppant Electromagnetic Detection in Hydraulic Fractures

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Solution Overview

Problem

Current methods for detecting and characterizing the placement of proppants in hydraulic fractures are limited to short distances from the wellbore, lacking effective means to confirm appropriate placement and monitor proppant distribution in far-field regions of hydraulic fractures.

Innovation Solution

Development of electrically conductive proppants with non-uniform or uniform coatings of conductive material, allowing for electromagnetic detection and characterization of proppant placement through electric and magnetic field measurements, enabling the determination of proppant location and distribution within fractures at greater distances from the wellbore.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional non-conductive proppants are used, then the proppant placement detection is limited to short distances from the wellbore, but the detection capability in far-field regions is insufficient

Engineering Contradiction:
Improveproppant placement detection capabilityVSAvoiddetection distance from wellbore
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent changes the electrical conductivity parameter of proppants by coating them with conductive materials (metallic powders, carbon, graphite, conductive polymers). This transformation enables electromagnetic detection methods to effectively detect proppant placement at greater distances from the wellbore, resolving the limitation of traditional non-conductive proppants

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite proppant structures by combining traditional proppant materials (sand, ceramic beads) with electrically conductive coatings. These composite particles maintain the mechanical properties of the original proppant while adding electromagnetic detectability, enabling far-field detection capabilities

Inventive Principle:
Principle #40Composite materials

2Reliability

If proppants are placed in hydraulic fractures, then the fracture permeability is maintained, but the ability to monitor and characterize proppant distribution in far-field regions is lost

Engineering Contradiction:
Improvefracture permeability maintenanceVSAvoidproppant distribution information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent implements electromagnetic detection systems that provide feedback information about proppant placement and distribution. By measuring electromagnetic responses from conductive proppants, operators can monitor fracture connectivity and proppant distribution in real-time, preventing information loss about far-field placement

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate detection and characterization of proppant placement in hydraulic fractures beyond traditional limits, enhancing the understanding and effectiveness of hydraulic fracturing operations by providing real-time monitoring of proppant distribution and fracture connectivity.

Implementation Method 1

electromagnetic methods for detecting, locating and characterizing such proppants

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10870793B2Electrically conductive proppant and methods for energizing and detecting same in a single wellbore
Publication Date: 2020.12.22 CARBO CERAMICS INC
  • US10870793B2 patent drawing
  • US10870793B2 patent drawing
  • US10870793B2 patent drawing

AI summary

Electrically conductive proppant and methods for energizing and detecting the electrically conductive proppant in a single wellbore are disclosed. The methods can include performing numerical simulations solving Maxwell's equations of electromagnetism for electric and/or magnetic fields to determine temporal characteristics of an optimum input wave form and a recording sensor location to be used in a wellbore that extends into a subterranean formation having a fracture that is at least partially filled with proppant and an electrically conductive material, wherein the numerical simulations are based upon an earth model determined from geophysical logs and/or geological information. The method can also include electrically energizing a casing of the wellbore, measuring three dimensional (x, y, and z) components of electric and/or magnetic field responses in the wellbore, and determining a location of the electrically conductive proppant through comparison of the electric and/or magnetic field responses to the numerical simulations.