Conductive Via Layout for Backside Power Rail Semiconductor Interconnects

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Solution Overview

Problem

As semiconductor devices continue to shrink in feature size, challenges arise in integrating more components into a given area while maintaining performance, particularly in forming efficient interconnects between transistors and power circuits, leading to issues with parasitic capacitance and resistance.

Innovation Solution

The formation of a semiconductor device with a device layer between front-side and back-side interconnect structures, where conductive vias connect conductive features of the back-side interconnect structure to the front-side interconnect structure, using conductive features instead of semiconductive features to improve performance by reducing resistance and parasitic capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If semiconductive features are used for interconnects, then integration density can be maintained, but resistance and parasitic capacitance increase, degrading performance

Engineering Contradiction:
Improvedevice performanceVSAvoidparasitic capacitance and resistance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material parameter of the interconnect features from semiconductive to conductive material, fundamentally altering the electrical properties to reduce resistance and parasitic capacitance while maintaining the same interconnect structure and layout

Inventive Principle:
Principle #35Parameter changes

2Productivity

If feature size is reduced to increase integration density, then more components can be integrated, but parasitic effects and manufacturing complexity increase

Engineering Contradiction:
Improveintegration densityVSAvoidparasitic capacitance and resistance
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

By changing the material parameter from semiconductive to conductive, the patent enables smaller feature sizes to be used effectively, as the reduced resistance and parasitic capacitance allow for higher integration density without the performance degradation that would normally occur at smaller dimensions

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If conductive features are used instead of semiconductive features, then resistance and parasitic capacitance are reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveparasitic capacitance and resistanceVSAvoidinterconnect structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The conductive interconnect features serve multiple functions: they provide electrical connection between transistors, deliver power to the device layer, and enable high-density integration. This multi-functionality is achieved through the same basic interconnect structure, avoiding the need for separate power delivery mechanisms

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12148837B2Semiconductor devices
Publication Date: 2024.11.19 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12148837B2 patent drawing
  • US12148837B2 patent drawing
  • US12148837B2 patent drawing

AI summary

In an embodiment, a device includes: a first interconnect structure including metallization patterns; a second interconnect structure including a power rail; a device layer between the first interconnect structure and the second interconnect structure, the device layer including a first transistor, the first transistor including an epitaxial source/drain region; and a conductive via extending through the device layer, the conductive via connecting the power rail to the metallization patterns, the conductive via contacting the epitaxial source/drain region.