Conductivity Sensor Discharge Sequence for Water Purification

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Solution Overview

Problem

Existing water quality measurement systems using multiple conductivity sensors face issues with electrode fatigue and measurement accuracy due to net ionization and electroplating, especially when sensors are closely located, leading to reduced durability and accuracy over time.

Innovation Solution

A method involving a discharge and sampling sequence for each conductivity sensor, where only one sensor is active while others are in a high impedance state to prevent interference, using alternating polarity excitation to maintain electrode durability and measurement accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple conductivity sensors are used for water quality measurement, then measurement coverage and reliability are improved, but electrode fatigue and measurement accuracy deteriorate due to net ionization and electroplating

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidmeasurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements a periodic measurement sequence where each conductivity sensor is activated in turns rather than simultaneously. The control unit alternates between sensors, activating one sensor for measurement while others remain inactive. This periodic activation prevents continuous ionization and electroplating, thereby maintaining measurement accuracy while preserving electrode durability over time.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent divides the measurement function across multiple sensors that operate independently at different time intervals. Instead of all sensors operating continuously, the measurement task is segmented into discrete time slots assigned to individual sensors. This segmentation reduces the cumulative electrochemical stress on each electrode while maintaining overall system reliability through redundant measurement capabilities.

Inventive Principle:
Principle #1Segmentation

2Productivity

If multiple conductivity sensors are positioned close to each other, then spatial resolution and monitoring capability are improved, but electrode durability and measurement accuracy worsen due to interference and electroplating

Engineering Contradiction:
Improvemonitoring capabilityVSAvoidelectrode lifespan
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The control unit implements a time-division multiplexing scheme where sensors positioned close together are activated in sequential periods. When one sensor is active for measurement, adjacent sensors are deactivated. This periodic activation pattern prevents simultaneous electrochemical reactions that would cause cross-interference and accelerates electrode degradation, thereby extending electrode lifespan while maintaining high monitoring capability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent extracts the measurement function from a continuous operation mode and separates it into discrete, intermittent measurement events. By taking out the continuous activation requirement and replacing it with periodic activation, the system reduces cumulative electrochemical stress on closely positioned electrodes while maintaining adequate monitoring coverage through the combined output of multiple sensors.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If continuous measurement is performed with multiple sensors, then data coverage and reliability are improved, but electrode fatigue increases leading to reduced durability and accuracy

Engineering Contradiction:
Improvedata reliabilityVSAvoidsensor durability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The system replaces continuous measurement with periodic measurement cycles where each sensor is activated for a defined period followed by a rest period. The control unit manages this cycling, ensuring that while one sensor is actively measuring, others are deactivated. This periodic operation maintains data reliability through multiple measurement opportunities while significantly reducing electrode fatigue and extending sensor durability.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control unit preliminarily plans and manages the activation sequence of multiple sensors to optimize both data collection and electrode preservation. By pre-establishing a measurement schedule that alternates sensor activation, the system ensures adequate data coverage is maintained while preventing any single sensor from experiencing continuous electrochemical stress that would lead to rapid degradation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method prolongs the lifespan of conductivity sensor electrodes, maintains high measurement accuracy, and allows multiple sensors to be placed close together without isolation, enabling effective water quality monitoring in systems for purification and recycling.

Implementation Method 1

a sensor system with multiple conductivity sensors located close to each other, including a conductivity sensor directed to measuring water quality

Methodology Applied
Scientific EffectElectrical conductivity measurement: Conduction (electrical)

Implementation Method 2

The method according to the present invention, however, is for a sensor system comprising multiple conductivity sensors, as is further disclosed below. By use of the method according to the present invention it is possible to prevent the electroplating and build-up on the sensor electrodes.

Methodology Applied
Scientific EffectAlternating polarity excitation: Alternating Magnetic Field

Data Source

PatentEP3632854B1A method for measuring water quality and a method for operating a system allowing for purification and recycling of water or separation of water
Publication Date: 2021.12.22 ORBITAL SYST
  • EP3632854B1 patent drawingFigure 1
  • EP3632854B1 patent drawingFigure 2
  • EP3632854B1 patent drawingFigure 3

AI summary

The present invention describes a method for operating a system 1 allowing for purification and recycling of water or separation of water, said system comprising a sensor system 2 and a control system 3, wherein the sensor system 2 gives input to the control system 3 with respect to a selection decision of either recycling of water in the system 1 or separation of water from the system 1 in at least one separation point, wherein the sensor system 2 comprises at least one conductivity sensor 5, said method comprising a discharge sequence for each of said at least one conductivity sensor 5.