Conduit Connector Venting for Quieter CPAP Patient Interfaces

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Solution Overview

Problem

Existing respiratory therapy devices and interfaces, such as CPAP masks, suffer from discomfort, poor fit, difficulty in use, and reduced compliance due to inadequate seal-forming structures and noisy vents, which impact patient adherence to therapy.

Innovation Solution

A patient interface with a plenum chamber, seal-forming structure, and positioning and stabilizing structure, along with a conduit connector and vent assembly that includes a movable flap to allow exhaled gases to escape, reducing noise and improving comfort and fit, while maintaining therapeutic pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a vent assembly is added to allow exhaled gases to escape, then patient comfort is improved, but device complexity increases

Engineering Contradiction:
Improvepatient comfortVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The vent assembly is integrated into the conduit connector, merging the venting function with the existing connector structure. This combination allows exhaled gases to escape through the vent assembly without requiring a completely separate component, thereby improving patient comfort while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The vent assembly acts as an intermediary component between the plenum chamber and the external environment, providing a dedicated pathway for exhaled gases to escape. This intermediary structure resolves the contradiction by offering a controlled venting mechanism that improves comfort without substantially complicating the overall device design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a seal-forming structure is added to maintain therapeutic pressure, then therapy effectiveness is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvetherapy effectivenessVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patient interface is divided into distinct functional components including the seal-forming structure, plenum chamber, and vent assembly. This segmentation allows each component to be optimized for its specific function while maintaining overall ease of operation, as the modular design enables independent adjustment and positioning of the seal-forming structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The seal-forming structure is designed with dynamic characteristics that allow it to adapt to different patient anatomies and positioning requirements. This dynamic design maintains therapy effectiveness by ensuring reliable sealing while preserving ease of operation through adjustable and flexible positioning capabilities.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If the vent assembly is made movable to reduce noise, then patient comfort is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvepatient comfortVSAvoidmanufacturing precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The vent assembly incorporates a movable flap that provides partial opening action rather than complete movement. This partial action approach reduces noise by allowing controlled gas escape while avoiding the extreme precision requirements that would be needed for fully movable components, thereby improving patient comfort without excessively increasing manufacturing precision demands.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances patient compliance and comfort by minimizing noise and improving the fit and effectiveness of respiratory therapy devices, allowing for better adherence to treatment regimens.

Implementation Method 1

a vent assembly positioned in the vent assembly receiving hole, constructed and arranged to allow for washout of exhaled gases to ambient

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentEP4267226B1Conduit connector with flow-regulating vent for patient interface
Publication Date: 2025.11.26 RESMED PTY LTD
  • EP4267226B1 patent drawingFigure 1
  • EP4267226B1 patent drawingFigure 2
  • EP4267226B1 patent drawingFigure 3

AI summary

A patient interface may include a plenum chamber pressurisable to a therapeutic pressure by a flow of air for breathing by a patient; a seal-forming structure connected to the plenum chamber, the seal-forming structure being constructed and arranged to seal with a region of the patient's face that at least partly surrounds an entrance to the patient's airways; a positioning and stabilising structure configured to hold the seal-forming structure in a therapeutically effective position on the patient's head; a first vent configured to allow exhaled gases to pass to ambient independent of therapeutic pressure and throughout the patient's respiratory cycle; and a second vent configured to reduce a vent flow of exhaled gases therethrough as the therapeutic pressure increases.