Cone Dispensing Roller Feed for Precise Multi-Size Filling
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Solution Overview
Problem
Legacy cone filling devices struggle to handle cones of different shapes and sizes, and fail to control precise amounts of smokable material during the filling process.
Innovation Solution
A cone dispenser system with a cone filler control system, a cone stack feed tube, a roller drive motor, and a cone chute, which allows for the precise dispensing and filling of cones with smokable material, including a mechanism to rotate cones into a receptacle and control the auger operation for predefined amounts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If legacy cone filling devices are used, then the filling process can be performed, but the devices cannot handle cones of different shapes and sizes
Solution Approach 1:
The patent employs adjustable and reconfigurable components including variable speed motors, adjustable augers, and programmable controllers that allow the filling device to dynamically adapt to different cone shapes and sizes. The system can change its operational parameters and physical configuration based on the specific cone being filled, enabling versatility without requiring multiple dedicated devices for each cone type.
2Manufacturing precision
If legacy cone filling devices are used, then the filling process can be performed, but precise control of smokable material amount cannot be achieved
Solution Approach 1:
The patent incorporates feedback mechanisms including sensors that detect cone presence, positioning, and fill level, along with programmable controllers that adjust filling parameters based on real-time data. The system monitors the filling process continuously and makes automatic adjustments to ensure precise control of smokable material amount, achieving high precision through automated feedback-controlled operations rather than manual intervention.
Solution Approach 2:
The patent replaces manual mechanical filling operations with automated systems including servo motors, programmable logic controllers, and electronic sensors. This substitution of mechanical/manual systems with automated control systems enables precise measurement and control of material dispensing, allowing for consistent and accurate filling amounts while reducing human involvement in the critical precision aspects of the process.
3Productivity
If manual cone loading is used, then the process is simple, but the filling efficiency is low
Solution Approach 1:
The patent implements preliminary actions by pre-positioning cones in a magazine or feed mechanism before the filling process begins. The system automatically feeds cones into the filling position, pre-calibrates filling parameters based on cone identification, and prepares the smokable material delivery system in advance. This preliminary preparation enables continuous high-speed filling operations without manual intervention for each cone, significantly improving productivity while the automation handles the complexity of coordination.
Data Source
AI summary
A system and method for dispensing cones comprises a cone filler control system; a cone stack feed tube that receives a cone stack; a roller drive motor; a roller coupled to the roller drive motor and that is located below the cone stack feed tube outlet, wherein the roller is rotated for a predefined duration by the roller drive motor when the roller drive motor is actuated by the cone filler control system; and a cone chute located below the roller and above a cone receptacle, wherein the roller rotates to draw the leading cone out from the cone stack feed tube outlet and into the cone chute inlet in response to actuation of the roller drive motor, and wherein the leading cone travels through the cone chute into the cone receptacle after the leading cone has entered into the cone chute.