Configurable Arc Fault Circuit Interrupter with Electronic Detection

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Solution Overview

Problem

The widespread adoption of arc fault and ground fault circuit interrupters in residential settings is hindered by cost considerations and complexity, which prevents effective protection against arc faults and ground faults, especially in sporadic conditions where conventional overload protection fails to detect reduced RMS values.

Innovation Solution

A circuit interrupter with a controller, trip mechanism, test button, and indicator that configures settings and operates the separable contacts based on actuation duration, incorporating arc fault and ground fault detectors to provide selective protection modes and sensitivity levels, reducing the need for complex user interfaces and lowering costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If arc fault and ground fault detectors are added to circuit interrupters, then protection capability against arc faults and ground faults is improved, but device complexity and cost increase

Engineering Contradiction:
Improveprotection capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines arc fault detection and ground fault detection capabilities into a single circuit interrupter device, integrating multiple protection functions that previously required separate devices. This merging approach maintains comprehensive protection capability while reducing overall system complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The circuit interrupter is designed with multi-functionality, serving as both an arc fault circuit interrupter and a ground fault circuit interrupter simultaneously. The device can selectively enable different protection modes (arc fault protection, ground fault protection, or both) based on configuration settings, making it a universal protection device that replaces multiple specialized devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If configurable protection settings and selective enablement of protection modes are implemented, then adaptability to different protection needs is improved, but device complexity and user interface complexity increase

Engineering Contradiction:
ImproveadaptabilityVSAvoiduser interface complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The circuit interrupter incorporates dynamic configuration capabilities that allow protection settings and modes to be changed after installation. The device can selectively enable or disable arc fault protection, ground fault protection, or both, based on user configuration. This dynamic adaptability allows the same hardware to serve different protection needs without requiring multiple specialized devices or complex fixed interfaces.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If electronic arc fault sensing is added to detect sporadic arc faults, then detection capability for low RMS fault currents is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedetection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional thermal-magnetic trip mechanisms with electronic sensing and control systems. The electronic arc fault sensing circuit detects sporadic arc faults by monitoring current characteristics, and the electronic controller processes this information to trigger tripping. This substitution of electronic systems for mechanical systems enables detection of low RMS fault currents that conventional thermal elements cannot detect, while the electronic components can be integrated into existing circuit breaker frameworks.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS7633399B2Configurable arc fault or ground fault circuit interrupter and method
Publication Date: 2009.12.15 EATON INTELLIGENT POWER LTD
  • US7633399B2 patent drawing
  • US7633399B2 patent drawing
  • US7633399B2 patent drawing

AI summary

An arc fault and/or ground fault circuit interrupter includes an operating mechanism structured to open and close separable contacts, a trip mechanism cooperating with the operating mechanism to trip open the separable contacts, a test button structured to test the operating mechanism, an indicator, and a controller structured to configure a setting of the circuit interrupter and operate the indicator to indicate the setting in response to an actuation of the test button.