Configurable Exciter Drive Circuit for Fast Energy Collapse

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional aircraft integrated drive generators (IDGs) experience significant voltage overshoot and slow energy decay times during transient events due to the inability of single switch exciter drive circuits to quickly remove energy from the exciter field winding when loads change.

Innovation Solution

A configurable exciter drive circuit with a dynamic flyback unit, incorporating a transient voltage suppression (TVS) device connected in series with a switching device, allows the circuit to operate in different modes based on load changes, increasing the reverse voltage across the exciter field winding to rapidly collapse stored energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single switch exciter drive circuit with a single flyback diode is used, then the circuit structure is simple, but the energy decay time is slow and voltage overshoot occurs during transient events

Engineering Contradiction:
Improvecircuit structureVSAvoidenergy decay time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The exciter drive circuit is segmented into multiple switches (first switch and second switch) with separate flyback diodes (first flyback diode and second flyback diode), allowing independent control of energy removal paths. This segmentation enables the circuit to selectively activate specific switches and diodes based on operating conditions, achieving fast energy decay without requiring complete circuit redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The circuit transitions from a static single-switch configuration to a dynamic multi-switch configuration where the controller can selectively activate the first switch with first flyback diode, second switch with second flyback diode, or both in combination. This dynamic switching capability allows the circuit to adapt its energy decay characteristics to match real-time load conditions, resolving the contradiction between structural simplicity and fast energy removal.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a single switch exciter drive circuit is used, then the device complexity is low, but voltage overshoot occurs during load transient events

Engineering Contradiction:
Improvecircuit structureVSAvoidvoltage overshoot
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The controller acts as an intermediary that monitors load conditions and selectively activates appropriate switch-diode combinations to prevent voltage overshoot. By introducing this control intermediary, the system can detect transient load changes and respond by activating the fast energy removal path through specific switches and flyback diodes, eliminating voltage overshoot without requiring complex hardware changes to the basic circuit structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The controller performs preliminary detection of load transient events and preemptively activates the appropriate switch-diode configuration before significant voltage overshoot can occur. This preliminary action allows the circuit to prepare the fast energy removal path in advance, preventing the harmful voltage overshoot effect before it develops fully.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If the exciter field energy is not quickly removed during load disconnect, then the circuit operates stably under normal conditions, but significant voltage overshoot occurs when load is suddenly reduced

Engineering Contradiction:
Improvecircuit stabilityVSAvoidvoltage overshoot
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The circuit changes its electrical parameters dynamically by switching between different switch-diode configurations. Under normal stable operating conditions, the circuit maintains standard excitation parameters. When load disconnect or reduction is detected, the controller changes parameters by activating the first and/or second switches with their corresponding flyback diodes to create a low-impedance energy dissipation path, rapidly removing exciter field energy and preventing voltage overshoot while maintaining overall circuit stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces energy decay time and minimizes voltage overshoot during transient events, enhancing the stability and efficiency of the IDG by enabling quicker energy removal from the exciter field winding.

Implementation Method 1

incorporating a transient voltage suppression (TVS) device connected in series with a switching device, allows the circuit to operate in different modes based on load changes, increasing the reverse voltage across the exciter field winding to rapidly collapse stored energy

Methodology Applied
Scientific EffectTransient voltage suppression:

Data Source

PatentEP3270507B1Exciter drive circuit including configurable flyback unit with fast energy field collapse
Publication Date: 2021.03.17 HAMILTON SUNDSTRAND CORP
  • EP3270507B1 patent drawingFigure 1
  • EP3270507B1 patent drawingFigure 2
  • EP3270507B1 patent drawingFigure 3A

AI summary

A power system includes an integrated drive generator, IDG, (104) including an exciter field winding (116). A generator control unit, GCU, (102) includes exciter drive circuit (111) configured to electrically energize the exciter field winding, and a main stator (108) configured to output voltage to at least one electrical load. The exciter drive circuit includes a dynamic flyback unit configured to selectively operate the exciter drive circuit between a first mode and a second mode different from the first mode based on a change in the at least one electrical load.