Configurable Sensor Module Using Resonant Coil Signal Summing

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Solution Overview

Problem

Existing sensor apparatuses lack flexibility and require structural changes to implement different types, leading to increased production costs and complexity.

Innovation Solution

An electronic module with a voltage-controlled current source, adder device, and configurable ports allows for various sensor apparatuses to be implemented without altering its structure, using discrete components and adaptable connections to resonate circuits and coil elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If structural changes are made to implement different sensor types, then sensor functionality is improved, but device complexity and production costs increase

Engineering Contradiction:
Improvesensor functionalityVSAvoidstructural changes
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electronic module is designed with a universal architecture that can implement multiple sensor types (inductive, capacitive, resistive, thermal) through software configuration rather than structural changes. The module contains configurable components including a voltage-controlled current source, adder device, and multiple ports that can be assigned to different sensor modalities, allowing one physical device to serve multiple sensing functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sensor apparatus employs dynamic port assignment where the functional role of each port can be changed during operation or configuration. The adder device can dynamically switch between adding and subtracting voltages, and the voltage-controlled current source can be configured for different operating modes, enabling the same hardware to adapt to different sensor types without physical reconfiguration.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If structural changes are made to implement different sensor types, then sensor functionality is improved, but production costs increase

Engineering Contradiction:
Improvesensor functionalityVSAvoidproduction costs
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

By designing a universal electronic module that can produce multiple sensor types through configuration rather than structural variation, the invention eliminates the need for separate production lines for different sensor types. The same module design can be manufactured in volume and then configured for different applications, significantly reducing per-unit costs and simplifying manufacturing processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention allows different sensor types to be achieved by changing operational parameters (such as which ports are connected to which components, voltage levels, current source configuration) rather than changing physical structure. This parameter-based differentiation enables standardized manufacturing of a single module design that can be adapted to various sensor types through software or connection configuration.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If multiple sensor types are produced with separate structures, then sensor specialization is improved, but production expenditure increases

Engineering Contradiction:
Improvesensor specializationVSAvoidproduction expenditure
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The electronic module achieves sensor specialization through configurable connections and operational modes rather than dedicated hardware for each sensor type. The module can be configured as inductive, capacitive, resistive, or thermal sensors by assigning ports to appropriate components and adjusting operational parameters, maintaining specialization benefits while using a common production platform.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The module employs dynamic configuration capabilities where port assignments and component connections can be changed to create specialized sensor configurations as needed. This dynamic adaptability allows the same physical device to be optimized for specific sensing applications through software or connection changes rather than requiring separate dedicated hardware designs for each sensor type.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the production of multiple sensor types with shared components, reducing production costs and complexity while maintaining operational versatility.

Implementation Method 1

the current source port is operatively and electrically connected, or operatively and electrically connectable, to an electrical resonant circuit and/or to a coil element

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

an electrical resonant circuit which is or becomes operatively and electrically connected to the current source port and the adder input port

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12460947B2Electronic module, sensor apparatuses, set of sensor apparatuses and method for operating a sensor apparatus
Publication Date: 2025.11.04 BALLUFF
  • US12460947B2 patent drawing
  • US12460947B2 patent drawing
  • US12460947B2 patent drawing

AI summary

An electronic module for an inductive sensor apparatus is provided which comprises at least one voltage-controlled current source, a current source port connected to the at least one voltage-controlled current source for providing a voltage-controlled current from the at least one voltage-controlled current source, an adder device, an adder input port connected to the adder device, and an adder output port which is connected to the adder device. The current source port is connectable to an electrical resonant circuit and/or to a coil element. The adder input port is connectable to the current source port or to at least one further coil element. By way of the adder device, an operation of addition and/or subtraction of a voltage applied to the adder input port and at least one offset voltage is performed. An evaluation signal for evaluation by an evaluation device is providable at the adder output port.