Confocal Microscopy for Rock Ore Surface Morphology Analysis

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Solution Overview

Problem

Traditional mineral identification methods are inefficient and prone to errors due to reliance on visual observation and professional expertise, making it difficult to distinguish between metallic minerals and their variants, and fail to provide quantitative data on surface morphology and spatial configuration of rock ores.

Innovation Solution

A method involving confocal laser scanning microscopy to extract and quantify surface morphology and spatial configuration characteristics of rock ores by processing image data through structural feature extraction, 2D Fourier transform, and higher-order nonlinear spline smoothing to enhance and analyze mineral structural features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional optical microscope observation with naked eyes is used for mineral identification, then the method is simple and easy to operate, but the identification accuracy is low and time consumption is large due to difficulty in distinguishing metallic minerals with tiny optical property differences

Engineering Contradiction:
Improvemineral identification accuracyVSAvoidtime consumption
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical/visual observation system with an automated optical measurement system. Confocal microscopy captures precise 3D surface morphology data, which is then processed through algorithms to automatically extract mineral characteristics, substituting human visual inspection with machine-based optical measurement and computational analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transforms the observation from 2D optical properties to 3D surface morphology parameters. By measuring surface elevation, roughness, and spatial configuration at multiple focal planes, the system extracts quantitative parameters that differentiate minerals based on their physical surface characteristics rather than subjective visual assessment.

Inventive Principle:
Principle #35Parameter changes

2Loss of information

If confocal microscopy is used to observe rock ore surface structure, then the surface structure data can be obtained, but the data cannot intuitively and quantitatively reflect the attribute information such as surface morphology and spatial configuration characteristics

Engineering Contradiction:
Improvesurface morphology informationVSAvoiddata processing complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent performs preliminary data processing by capturing 3D surface elevation data through confocal microscopy before analysis. The system pre-processes the raw optical sections into structured height maps and surface profiles, organizing the data in a format ready for quantitative analysis of morphological features.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces computational algorithms as intermediaries between the confocal microscopy data and the final morphological characterization. These algorithms process raw elevation data to extract quantitative parameters such as surface roughness, curvature, and spatial distribution patterns, making the information interpretable and useful for mineral identification.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If artificial method is used for counting optical characteristics of metal minerals, then the method can be performed with simple equipment, but the efficiency is low and error rate is high due to dependence on professional knowledge

Engineering Contradiction:
Improvemineral analysis efficiencyVSAvoididentification accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements self-service through automated mineral identification. The system uses algorithms that automatically analyze surface morphology patterns and extract diagnostic features without requiring human intervention or expert knowledge. The computational system serves itself by processing data and generating identification results independently.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent creates digital copies of mineral surface morphology through confocal microscopy and computational modeling. These digital representations capture the essential physical characteristics of minerals, allowing repeated analysis and comparison without physical manipulation, thereby improving both efficiency and consistency of identification.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-precision and efficient automatic identification of minerals and analysis of mineralization processes, improving the accuracy and efficiency of mineral exploration and development.

Implementation Method 1

scanning, by a confocal laser scanning microscope, the rock sample to obtain two-dimensional (2D) digital image of the rock sample

Methodology Applied
Scientific EffectConfocal microscopy:

Data Source

PatentUS20240410689A1Method for extracting surface morphology and fabric characteristics of rock ores and minerals
Publication Date: 2024.12.12 CHENGDU UNIVERSITY OF TECHNOLOGY
  • US20240410689A1 patent drawing
  • US20240410689A1 patent drawing
  • US20240410689A1 patent drawing

AI summary

A method for extracting surface morphology and fabric characteristics of rock ores and minerals, which includes the following steps. An adaptive two-dimensional (2D) structure enhancement filter operator and its filter aperture in the spatial domain are constructed based on confocal microscopic image data of a rock sample. Attribute data that retains and accentuates structural features of the rock sample is obtained through azimuth scanning. A data-driven higher-order nonlinear spline smoothing function of 2D elevation data is established to determine the optimal 2D localized spline smoothing function. After that, the positive and negative morphology attributes of the surface of the rock sample are calculated, so as to accurately, reliably and quantitatively characterize the surface morphology and fabric characteristics of the rock sample.