Conformal ESA Calibration via Group Delay Correction

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Solution Overview

Problem

Conformal electronically scanned array (ESA) antennas face challenges in precise group delay performance due to hardware inconsistencies and variability, particularly during calibration, which is complex and costly, requiring specialized ranges and mechanical alignment systems.

Innovation Solution

A system for calibrating conformal ESAs involves operating each radiating element at full power across a wide frequency spectrum, using phase coding and multiple test probes to acquire measurements, and applying correction coefficients for angle and gain, allowing calibration based on group delay rather than phase delay.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional near-field or far-field range calibration methods are used for conformal ESAs, then measurement accuracy can be achieved, but the cost, complexity, and time requirements become prohibitively expensive

Engineering Contradiction:
Improvegroup delay measurement accuracyVSAvoidcalibration system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical alignment systems and large-scale near-field/far-field ranges with an electronic calibration method using signal processing. The calibration is achieved through electronic means (signal transmission, phase measurement, and computational correction) rather than mechanical positioning systems, thereby reducing device complexity while maintaining measurement accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses a simplified calibration setup that creates a computational model or 'copy' of the ideal calibration process. Instead of physically implementing complex near-field or far-field ranges, the method uses signal processing to replicate the calibration function, reducing both cost and complexity while achieving the same measurement objectives.

Inventive Principle:
Principle #26Copying

2Measurement precision

If traditional calibration methods are used, then comprehensive field sampling can be obtained, but the calibration process becomes slow and expensive

Engineering Contradiction:
Improvefield sampling accuracyVSAvoidcalibration speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent implements continuous calibration across the entire frequency spectrum simultaneously rather than performing discrete measurements at individual frequencies. By using broadband signal transmission and continuous phase measurement across all frequencies, the method achieves comprehensive field sampling without the time-consuming step-by-step process of traditional calibration, thereby improving calibration speed while maintaining accuracy.

Inventive Principle:
Principle #20Continuity of useful action

3Ease of manufacture

If hardware implementation with standard RFIC impedance is used, then manufacturing simplicity is maintained, but mutual coupling and scan impedance changes degrade group delay performance

Engineering Contradiction:
ImproveRFIC implementation simplicityVSAvoidgroup delay performance consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the impedance parameter of the RFIC components from standard values to optimized values that account for mutual coupling effects. By adjusting the impedance parameters during the design phase, the system maintains manufacturing simplicity while achieving consistent group delay performance across different scan angles and frequencies, thereby resolving the contradiction between ease of manufacture and performance reliability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3876438B1Conformal ESA calibration
Publication Date: 2024.01.10 ROCKWELL COLLINS INC
  • EP3876438B1 patent drawingFigure 1
  • EP3876438B1 patent drawingFigure 2
  • EP3876438B1 patent drawingFigure 3

AI summary

A system for calibrating conformal ESAs includes a rotating platform (positioner) or multiple test probes, or both. Measurements are taken with different radiating elements (304) at different azimuthal angles to the test probes (206) and compared to a known profile to compute correction coefficients for angel and gain for each radiating element. Each radiating element is operated at full power and across a wide frequency spectrum to acquire measurements including coupling and allow calibration to be based on group delay over the frequency spectrum rather than phase delay.