Conformal Flexible Electronics for Cardiac Mapping

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Solution Overview

Problem

Conventional cardiac electrophysiology (EP) devices are limited by their rigid, planar electronics that cannot effectively integrate with the curvilinear, soft surfaces of biological tissues, leading to prolonged procedures and inadequate real-time mapping of cardiac electrical activity.

Innovation Solution

Development of flexible and stretchable biomedical devices with conformable electronic circuits and barrier layers that establish intimate contact with tissues, allowing for conformal contact and continuous sensing or actuation, including the use of flexible substrates and inorganic semiconductor circuit elements encapsulated by barrier layers to maintain electrical and thermal isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If rigid, planar electronics are used in conventional EP devices, then electronic circuit functionality is achieved, but the device cannot effectively integrate with curvilinear, soft surfaces of biological tissues

Engineering Contradiction:
Improveintegration with curvilinear tissue surfacesVSAvoidrigid, planar form factor
Core Design Contradiction:
Adaptability or versatilityVSShape

Solution Approach 1:

The patent applies flexible substrates and thin film encapsulation layers to create implantable electronic devices that can conform to curvilinear tissue surfaces. The flexible substrate replaces rigid printed circuit boards, allowing the device to bend and adapt to the contours of biological tissues while maintaining electrical connectivity and structural integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent designs the electronic device with curved, non-planar geometries that match the natural curvature of biological tissues. The flexible circuit board and encapsulation structure are engineered to accommodate spherical or cylindrical tissue surfaces, enabling intimate contact and effective integration with curvilinear anatomical structures.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Adaptability or versatility

If flexible substrates and encapsulation layers are added to enable conformal contact, then adaptability to tissue surfaces is improved, but device complexity increases

Engineering Contradiction:
Improveconformal contact capabilityVSAvoidmultilayer structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a nested multilayer structure where the flexible substrate, electronic circuits, and encapsulation layers are integrated in a compact, concentric arrangement. The flexible circuit board is embedded within or bonded to the flexible substrate, which is in turn encapsulated by protective thin film layers, creating a compact nested architecture that minimizes overall device thickness and complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses composite material structures combining flexible polymers, conductive traces, dielectric layers, and biocompatible encapsulation materials. These composite constructions integrate multiple functions (structural support, electrical connectivity, flexibility, and protection) into unified material systems, reducing the need for separate components and simplifying the overall device architecture.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10918298B2High-speed, high-resolution electrophysiology in-vivo using conformal electronics
Publication Date: 2021.02.16 THE BOARD OF TRUSTEES OF THE UNIV OF ILLINOIS
  • US10918298B2 patent drawing
  • US10918298B2 patent drawing
  • US10918298B2 patent drawing

AI summary

Provided herein are biomedical devices and methods of making and using biomedical devices for sensing and actuation applications. For example, flexible and/or stretchable biomedical devices are provided including electronic devices useful for establishing in situ conformal contact with a tissue in a biological environment. The invention includes implantable electronic devices and devices administered to the surfaces(s) of a target tissue, for example, for obtaining electrophysiology data from a tissue such as cardiac, brain tissue or skin.