Conformal Inlet Lobes for FLADE Stage Integration

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Solution Overview

Problem

Existing gas turbine engine designs with FLADE stages require larger inlet diameters to maintain constant bleed air flow and pressure, which increases vehicle size and cost, and are not compatible with fixed installations or conventional engine designs.

Innovation Solution

A noncircular forward end of the outer duct with lobes transitions to a circular shape downstream, allowing the FLADE stage to operate within conventional size limitations while maintaining exterior dimensions similar to a conventional engine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a circular inlet annulus constraint is enforced to maintain conventional engine dimensions, then the overall vehicle size is reduced, but the FLADE stage cannot be accommodated with sufficient airflow area

Engineering Contradiction:
Improveoverall vehicle sizeVSAvoidairflow area for FLADE stage
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The outer duct forward end employs a noncircular cross-sectional shape with lobes that provide increased airflow area for the FLADE stage while maintaining compact overall dimensions. The asymmetric lobe configuration allows optimized air intake paths without requiring a larger circular diameter, thus resolving the contradiction between vehicle size and airflow area.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The design transitions from a conventional circular cross-section to a noncircular cross-section with lobes at the forward end, effectively utilizing dimensional reconfiguration to increase the airflow perimeter and area without proportionally increasing the overall diameter, thereby accommodating the FLADE stage within conventional size limitations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the inlet diameter is increased to accommodate the FLADE stage, then sufficient airflow area is provided, but the vehicle size and cost increase

Engineering Contradiction:
Improveairflow area for FLADE stageVSAvoidvehicle size
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

By employing a noncircular cross-section with lobes instead of a conventional circular shape, the design achieves increased airflow area for the FLADE stage without the need to increase the overall inlet diameter, thus avoiding the associated increase in vehicle size and cost.

Inventive Principle:
Principle #4Asymmetry

3Stability of the object's composition

If variable inlet guide vanes are used to maintain constant bleed air flow, then airflow stability is improved, but the inlet diameter must be larger than conventional designs

Engineering Contradiction:
Improvebleed air flow stabilityVSAvoidinlet diameter
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The noncircular cross-section with lobes provides inherent flow guidance and distribution characteristics that help maintain stable bleed air flow without requiring variable inlet guide vanes and larger diameter, thus achieving flow stability while maintaining compact dimensions.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS9777631B2Conformal inlet apparatus for a gas turbine engine
Publication Date: 2017.10.03 GENERAL ELECTRIC CO
  • US9777631B2 patent drawing
  • US9777631B2 patent drawing
  • US9777631B2 patent drawing

AI summary

An inlet apparatus for a gas turbine engine includes: a fan duct adapted to surround at least one row of rotating fan blades, the fan duct having a circular frontal area, and defining a first inlet plane; and an outer duct surrounding the fan duct, the outer duct including: a first frontal area shape at the first inlet plane which defines, cooperatively with an exterior of the fan duct, at least one lobe through which air can pass; and a second frontal area shape at a second inlet plane located axially downstream from the forward end which is circular, and which defines, cooperatively with an exterior of the fan duct, an annulus through which air can pass.