Electro-Optical System Conformal Window Wavefront Correction

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Solution Overview

Problem

Conformal environmental windows in electro-optical systems often compromise on semi-diameter due to aerodynamic requirements, making it difficult to incorporate a steering mechanism and resulting in non-uniform wavefront error correction across the field of regard.

Innovation Solution

Designing the surface geometry of the environmental window and optical corrector using matched surface sagitta equations, including a base biconic equation and optional aspheric or freeform terms, to achieve uniform wavefront error and magnification across the field of regard.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a planer or spherical dome environmental window is used, then uniform light refraction and minimal aberrations are achieved, but aerodynamic performance deteriorates at high speeds

Engineering Contradiction:
Improveoptical uniformityVSAvoidaerodynamic drag
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The environmental window employs different surface geometries in different regions: the external surface has an ogive shape for aerodynamic performance, while the internal surface maintains optical quality with appropriate curvature. This local differentiation allows each surface to fulfill its specific function without compromising the other.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

A corrector plate is introduced as an intermediary optical element between the environmental window and the sensor. This corrector plate compensates for the aberrations introduced by the non-ideal ogive-shaped window, mediating between the aerodynamic requirement and the optical performance requirement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the semi-diameter of the environmental window is reduced to achieve desired fineness ratio, then aerodynamic performance is improved, but the ability to incorporate a steering mechanism deteriorates

Engineering Contradiction:
Improveaerodynamic dragVSAvoidsteering capability
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The steering mechanism is relocated from the traditional position within the environmental window to a position behind the corrector plate. This dimensional relocation allows the steering mechanism to operate in a different spatial plane where it is not constrained by the reduced window semi-diameter, thereby maintaining full steering capability while preserving aerodynamic performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If a conformal environmental window with non-ideal geometry is used, then aerodynamic performance is improved, but wavefront error correction uniformity deteriorates

Engineering Contradiction:
Improveaerodynamic dragVSAvoidwavefront error uniformity
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The corrector plate serves as an intermediary optical element that compensates for the non-uniform wavefront errors introduced by the ogive-shaped environmental window. By positioning the corrector plate at an optimized location, it can effectively correct aberrations across the entire field of regard, restoring wavefront error uniformity despite the conformal window geometry.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If the line of sight of the sensor is moved to allow sensing over a wider field of regard, then versatility is improved, but image quality deteriorates due to increased aberrations

Engineering Contradiction:
Improvefield of regardVSAvoidimage quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The corrector plate acts as a mediator that maintains image quality across the extended field of regard. As the sensor steers to different angles, the corrector plate compensates for the increased aberrations that would otherwise degrade image quality, thereby enabling wide field of regard operation while maintaining consistent image quality throughout the entire field.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for improved aerodynamic properties, easier manufacturing and measurement, and uniform wavefront error correction, enabling a wider field of regard while maintaining aerodynamic performance.

Implementation Method 1

it is refracted uniformly to minimise aberrations such as coma and astigmatism

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

correct for the aberrations created as a result of the non-ideal optical geometry of the environmental window

Methodology Applied
Scientific EffectWavefront correction: Refraction

Data Source

PatentUS20230400682A1An Electro-Optical System and a Method of Designing the Same
Publication Date: 2023.12.14 LEONARDO UK LTD
  • US20230400682A1 patent drawing

AI summary

Many electro-optical systems include an environmental window that shield the sensor and optical train from environmental conditions. Where the electro-optical system is mounted on a high speed platform it can be necessary to shape the window away from the ideal optical shape of a hemisphere to one that is more aerodynamic. The optical train can include corrector elements to correct aberrations resulting from the non-ideal shape of the window. The exterior surface is configured to a specific biconic equation and that specified biconic equation is used to define the surfaces of the corrector element(s) of the optical train. This provides a more uniform wavefront error and magnification across the field of regard.