Confusion Matrix Review for Defect Classification Retraining

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Solution Overview

Problem

Domain experts face challenges in evaluating and improving defect recognition algorithms due to their complexity, as they lack direct interaction with the 'black box' nature of these algorithms, making it difficult to assess and correct misclassifications during ongoing operations.

Innovation Solution

A method and system that visually presents miniature images of sample data within a confusion matrix, allowing domain experts to interactively adjust classifications by assigning images to different segments based on criteria, thereby providing training data for the algorithm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a defect recognition algorithm is used to classify samples automatically, then productivity is improved, but the reliability of classification assessment deteriorates because domain experts cannot easily evaluate the 'black box' algorithm

Engineering Contradiction:
Improveautomated sample classificationVSAvoidclassification quality assessment
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent introduces an intermediary visualization layer between the black box algorithm and domain experts. This layer includes confusion matrix visualizations, class distribution graphs, and sample image presentations that translate algorithmic outputs into interpretable formats, enabling experts to assess classification quality without needing to understand the underlying algorithm complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback mechanisms by allowing domain experts to review classified samples, provide corrections, and vote on classification quality. These feedback loops are used to continuously improve the algorithm through retraining with corrected labels, creating a closed-loop system that improves reliability over time

Inventive Principle:
Principle #23Feedback

2Reliability

If domain experts manually evaluate each sample classification, then reliability of assessment is improved, but productivity deteriorates due to the time-consuming nature of manual review

Engineering Contradiction:
Improveclassification quality assessmentVSAvoidevaluation speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Instead of requiring experts to review every single classification, the system applies partial action by selectively presenting only the most problematic cases (e.g., low-confidence predictions, misclassified samples, or samples from specific classes) for expert review. This reduces the evaluation workload while maintaining reliable assessment of critical areas

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The evaluation process is segmented into different levels: automated algorithmic classification handles the bulk of processing, while human experts focus only on specific segments of the data (e.g., boundary cases, rare defects, or high-value samples). This segmentation allows experts to maintain high reliability without reviewing all samples individually

Inventive Principle:
Principle #1Segmentation

3Productivity

If classification algorithms are trained without domain expert involvement, then productivity is improved, but reliability deteriorates because the algorithm lacks domain-specific knowledge

Engineering Contradiction:
Improveautomated training processVSAvoiddomain-specific classification accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system enables domain experts to participate in the training process through self-service mechanisms such as voting systems, correction interfaces, and feedback forms. Experts can review algorithmic training data, correct misclassifications, and provide feedback that automatically updates the training set, allowing them to contribute domain knowledge without manual intervention in every training step

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The training process incorporates continuous feedback loops where domain experts review algorithm performance on validation sets, provide corrections to misclassified samples, and vote on class assignments. This feedback is fed back into the training data, allowing the algorithm to learn from expert knowledge and improve domain-specific accuracy over time

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12620219B2Method and assistance system for checking samples for defects
Publication Date: 2026.05.05 SIEMENS AG
  • US12620219B2 patent drawing
  • US12620219B2 patent drawing
  • US12620219B2 patent drawing

AI summary

A method for checking samples for defects is provided, in which image data of the samples are recorded and classified into predeterminable defect categories by a defect detection algorithm, and the samples classified into a defect category are represented in a multi-dimensional confusion matrix as a classification result of the defect detection algorithm, characterized in that miniature images which reproduce the image data are assigned according to the classified defect categories of the image data to segments of the confusion matrix which represent the defect categories, and these miniature images are displayed visually, the miniature image is assigned by an interaction with a user or a software robot to a different segment from the assigned segment of the confusion matrix, and is either provided as training image data for the defect detection algorithm or is output as training image data for the defect detection algorithm.