Conical Connector LPIT With Shielded Integrated Current Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Installation of conventional current transformers around high voltage cables is cumbersome and time-consuming, and they require the cables to be bent or threaded through the transformer coils, which is difficult due to their large diameter.

Innovation Solution

A low power instrument transformer (LPIT) with integrated current and voltage sensors is embedded within a conical connector, surrounded by a resin and a shielding field electrode, and a resin, which integrates the sensors within the connector's interior, and a resin, which integrates the connector's interior, and a resin, which integrates the current and voltage sensors within the connector's interior, allowing for easy installation and compact design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional current transformers are arranged around high voltage cables before plug-in connectors, then protection purposes are achieved, but installation becomes time-consuming and requires cable bending or threading through coils

Engineering Contradiction:
Improveprotection purposesVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent combines the current transformer and voltage transformer into a single integrated sensor arrangement that is installed within the plug-in connector housing. This merging of functions eliminates the need for separate external current transformer installation, reducing installation time while maintaining protection capabilities through the integrated sensing system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor arrangement is pre-installed within the plug-in connector housing before the high voltage cable is connected. This preliminary action allows the sensing components to be in place and ready for operation, eliminating the need for time-consuming post-installation setup or cable manipulation around external transformers.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If conventional current transformers are arranged around high voltage cables, then current measurement is achieved, but installation requires cable bending or threading which is difficult due to large cable diameter

Engineering Contradiction:
Improvecurrent measurementVSAvoidinstallation ease
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent integrates both current and voltage sensing capabilities within the plug-in connector housing, eliminating the need for separate external current transformer installation. This combined approach allows measurement functions to be achieved without the operational difficulty of installing large external transformers around thick cables.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Instead of placing the transformer around the cable as in conventional designs, the patent inverts the approach by integrating the sensing components within the connector housing and having the cable pass through or connect to this pre-configured sensing arrangement. This reversal of the installation sequence and spatial relationship greatly simplifies installation while maintaining measurement accuracy.

Inventive Principle:
Principle #13The other way round (Inversion)

3Productivity

If LPIT is integrated within connector interior, then installation time and space requirements are reduced, but sensor integration complexity increases

Engineering Contradiction:
Improveinstallation speedVSAvoidsensor integration complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the sensing system into distinct functional modules - a voltage sensor with ring-shaped electrode and a current sensor - that can be independently positioned and integrated within the connector housing. This segmentation allows for systematic integration that manages complexity while achieving compact installation and fast deployment.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LPIT enables easy installation of current and voltage sensors within the connector, reducing installation time and space requirements, and provides accurate measurements while protecting against external stray fields.

Implementation Method 1

The low power instrument transformer includes an electrode having a ring shape and including a voltage sensor for measuring a voltage of the current conductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The low power instrument transformer also includes a current sensor positioned to measure a current of the current conductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The shielding field electrode is disposed between the current sensor and the current conductor

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS20250370010A1Low power instrument transformer (LPIT) in conical connector
Publication Date: 2025.12.04 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US20250370010A1 patent drawing
  • US20250370010A1 patent drawing
  • US20250370010A1 patent drawing

AI summary

A sensor arrangement for a gas-insulated switchgear is provided. The sensor arrangement includes a connector having a housing defining a hollow interior, a current conductor passing through the interior of the housing, a low power instrument transformer, a shielding field electrode, and a resin. The low power instrument transformer includes an electrode having a ring shape and including a voltage sensor for measuring a voltage of the current conductor. The low power instrument transformer also includes a current sensor positioned to measure a current of the current conductor. The shielding field electrode is disposed between the current sensor and the current conductor. The resin cooperates with and surrounds the current conductor, the voltage sensor, the current sensor and the shielding field electrode to fill the hollow interior.