Conical Diffuser Tip for Catheter Recoil Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current vascular access devices face challenges with rapid infusion of highly viscous fluids and large volumes, leading to significant backpressure and recoil forces that can damage veins and disrupt infusion systems, particularly during high-pressure medical procedures.

Innovation Solution

A conically shaped catheter tip with a uniform bore and a splittable introducer needle is used, where the catheter tip diffuses the infusant, reducing exit velocity and recoil force, and is designed to accommodate higher flow rates without displacing the catheter or damaging veins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a tapered catheter tip is used to accelerate fluid flow, then infusion rate is improved, but backpressure and recoil force increase causing system failure and vein damage

Engineering Contradiction:
Improveinfusion rateVSAvoidrecoil force
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

Instead of using a tapered catheter tip that accelerates fluid (conventional design), the patent inverts the approach by using a diffuser tip that decelerates fluid. The diffuser tip has a gradually increasing cross-sectional area from proximal to distal end, which does the opposite of a taper - it slows down the fluid flow rather than accelerating it, thereby reducing recoil force while maintaining infusion capability

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the geometric parameters of the catheter tip from a tapered configuration to a diffuser configuration with specific angle ranges (5-15 degrees). By adjusting the diffuser angle and cross-sectional area progression, the patent optimizes the balance between maintaining sufficient infusion rate and reducing recoil force to prevent system failure and vein damage

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high flow rates are used for rapid infusion, then fluid replacement speed is improved, but backpressure increases causing pump failure and connection failure

Engineering Contradiction:
Improvefluid replacement speedVSAvoidbackpressure
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The patent inverts the conventional tapered tip design and uses a diffuser tip that gradually expands the fluid stream. This inversion of the geometric profile allows high flow rates to be achieved while the gradual expansion minimizes pressure buildup and backpressure on the infusion system, preventing pump and connection failures

Inventive Principle:
Principle #13The other way round (Inversion)

3Quantity of substance

If multiple infusion sites are used for massive fluid replacement, then total infusion capacity is improved, but device complexity and operational complexity increase

Engineering Contradiction:
Improvetotal fluid volumeVSAvoidnumber of infusion sites
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the key parameter of the catheter tip geometry to enable a single site to deliver high volumes. By optimizing the diffuser tip dimensions and angle, the catheter can safely handle high flow rates (up to 10 mL/second or higher) through one infusion site, eliminating the need for multiple catheters and reducing operational complexity while maintaining the ability to replace massive fluid volumes

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conical diffuser tip design allows for safer and more efficient high-pressure infusion by minimizing recoil forces, enabling the use of higher flow rates and reducing the risk of venous infiltration and catheter displacement, thus improving patient outcomes during procedures like CT scans and massive trauma resuscitation.

Implementation Method 1

the catheter tip diffuses the infusant, reducing exit velocity and recoil force

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentEP2320979B1Conical diffuser tip
Publication Date: 2020.12.02 BECTON DICKINSON & CO
  • EP2320979B1 patent drawingFigure 1
  • EP2320979B1 patent drawingFigure 2
  • EP2320979B1 patent drawingFigure 3

AI summary

A catheter assembly (10) is provided having a conical diffuser tip (18) for use in rapid infusion procedures. The conical diffuser tip provides a flared opening whereby the velocity of an infusant is decreased as the infusant travels through the catheter tip and exits into the vascular system of a patient. This decrease in velocity proportionately reduces the backpressure and/or recoil force of the catheter assembly thereby permitting the use of higher infusion rates. The catheter tip is introduced into the vasculature of a patient via a splittable introducer needle.