Conical Helix Developing Device for Developer Flow

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional developing devices experience issues with rapid pressure increase and stress on developers due to inefficient conveyance paths, leading to reduced flowability and image density in image forming apparatuses.

Innovation Solution

The developing device incorporates a partitioned developer tank with conical sections and helical blades in the conveyance paths to facilitate smooth flow and reduce stress, featuring a design where the bottom of the second upstream side end section is lower than the first developer conveyance path, allowing developers to flow swiftly and preventing stagnation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the developer is conveyed through a conventional conveyance path with right-angle turns, then the developer can be circulated in the developer tank, but the developer stays at the downstream side end and experiences rapid pressure increase and stress

Engineering Contradiction:
Improvedeveloper circulation efficiencyVSAvoidpressure on developer
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The conveyance path is designed with a curved bottom surface instead of sharp right-angle turns. The curved path allows the developer to flow smoothly from the downstream side end back to the upstream side, preventing stagnation and reducing stress concentration that occurs with abrupt directional changes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The conveyance path utilizes a three-dimensional curved configuration rather than a simple planar loop. By introducing vertical and radial dimensions through the curved bottom surface, the path enables gentle redirection of developer flow, eliminating the need for sharp turns and reducing mechanical stress on the developer particles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Speed

If the conveyance screw pushes developer in the rotation axis direction only, then the developer can be conveyed along the path, but the developer has nowhere to go at the downstream side end and stays there

Engineering Contradiction:
Improvedeveloper conveyance speedVSAvoiddeveloper flow smoothness
Core Design Contradiction:
SpeedVSEase of operation

Solution Approach 1:

The curved bottom surface of the conveyance path provides a continuous directional guide for the developer. As the conveyance screw rotates and pushes the developer, the curved geometry naturally redirects the flow at the downstream end, ensuring smooth transition back toward the upstream side without sudden stops or dead zones.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The curved bottom surface acts as an intermediary element between the conveyance screw's linear pushing action and the developer's circular motion. This intermediate geometric feature translates the axial pushing force into smooth rotational flow, preventing stagnation at the downstream end.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the developer experiences rapid pressure increase and stress, then the developer can be conveyed through the path, but the flowability of the developer is reduced and image density decreases

Engineering Contradiction:
Improvedeveloper conveyance functionVSAvoidimage density stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The curved conveyance path minimizes abrupt changes in flow direction and pressure distribution. By eliminating sharp corners and right-angle turns, the curved geometry reduces stress concentration and prevents developer particle damage, maintaining flowability and ensuring consistent image density throughout the circulation cycle.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention converts the potential harm of sharp turns and stress concentration into benefit by using curved geometry. The curved path transforms what would be harmful stress points into smooth flow transitions, actually improving developer circulation efficiency while protecting particle integrity and maintaining reliable image quality.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the flow of the two-component developer, reduces stress, and maintains stable image quality by preventing developer stagnation and pressure buildup, ensuring consistent image density over time.

Implementation Method 1

a conveyance member (112, 113) having a helical blade for conveying the two-component developer

Methodology Applied
Scientific EffectHelical blade conveyance: Screw

Implementation Method 2

a bottom in a conical shape having an inner diameter conically increasing toward an upstream side

Methodology Applied
Scientific EffectConical flow facilitation: Geometry

Implementation Method 3

The toner and the carrier are agitated in a developing device to generate friction between the toner and the magnetic carrier, and the friction allows the toner to be appropriately charged

Methodology Applied
Scientific EffectTriboelectric charging: Triboelectric Effect

Implementation Method 4

The charged toner is supplied to a surface of a developer holder such as a developing roller. The toner supplied to the developing roller is transferred to an electrostatic latent image formed on a photoconductor drum by electrostatic attraction

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS8731443B2Developing device and image forming apparatus
Publication Date: 2014.05.20 SHARP KK
  • US8731443B2 patent drawing
  • US8731443B2 patent drawing
  • US8731443B2 patent drawing

AI summary

A developing device has a first and a second developer conveyance path configured to convey and circulate the two-component developer; a first and a second conveyance member each having a helical blade for conveying the developer in one direction; a first communicating path for guiding the developer in the first developer conveyance path to the second developer conveyance path; a second communicating path. The second developer conveyance path includes a second upstream side end section having a bottom in a conical shape having an inner diameter conically increasing. The helical blade of the second conveyance member has a second conical helix portion having an outer diameter conically increasing along an inner wall surface of the bottom of the second upstream side end section. The bottom of the second upstream side end section is at a level lower than a bottom of the first developer conveyance path.