Conical Interconnecting Studs for Structural Integrity
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Solution Overview
Problem
Conventional interconnecting units are limited as they only utilize a portion of the interconnecting elements, leaving the top of the cylinder unused, resulting in inefficient coupling and structural integrity.
Innovation Solution
The system employs conical shaped studs and recesses aligned along orthogonal axes, allowing for complete surface contact and enhanced adhesion, with optional magnetic attraction using complementary shapes such as pyramids, cones, and rods, enabling rotation and increased structural strength.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If conventional interconnecting units with protruding cylinders are used, then the structure is simple to manufacture, but only portions of the cylinder are retained (four points on the side) and the top is unused, resulting in inefficient coupling
Solution Approach 1:
The patent transitions from conventional four-point retention on the cylinder side to a conical configuration where the entire surface area of the cylinder top is utilized. This dimensional change from point-contact to surface-contact retention dramatically improves coupling efficiency while maintaining manufacturing simplicity through standard conical geometry
2Device complexity
If conventional interconnecting units with four-point retention are used, then the device complexity is low, but the structural integrity and adhesion are insufficient
Solution Approach 1:
The patent segments the retention function into multiple contact points around the conical circumference, distributing mechanical loads more effectively. This segmentation approach increases structural integrity without requiring complex overall design, maintaining simplicity while enhancing strength
Solution Approach 2:
The conical shape with curved surfaces provides superior contact and distribution of forces compared to flat or angular conventional designs. The curvature of the conical surface allows for better adhesion and load distribution, enhancing structural integrity while keeping the geometry simple to manufacture
3Ease of manufacture
If the top of the cylinder is left unused in conventional designs, then the manufacturing process is simple, but the adhesion and coupling strength are limited
Solution Approach 1:
The conical top surface serves multiple functions simultaneously: it provides the primary retention surface for coupling, distributes mechanical loads, and creates optimal contact geometry for adhesion. This multi-functionality maximizes the utility of the cylinder top without complicating manufacturing, as the conical shape is a standard geometric form
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration allows for robust and versatile interconnection of units, enabling the creation of complex structures with improved adhesion and rotational capabilities, while magnetic attraction enhances structural stability.
Implementation Method 1
adjacent units together and keeping recesses and studs together
Data Source
AI summary
A system interconnecting units having conical shaped studs and recess for fabrication of building blocks, materials, furniture, toys, all typically having a three axis aligned array of elements. Units utilize orthogonal members having a combination of studs and recesses to allow various units to combine into combined units. Magnets can assist in attracting adjacent units together and keeping recesses and studs together. Studs and recesses are complimentary shapes, such as pyramids, cones, rounded cones, lipped pyramids, rods and cylinders.