Conical Support Unit for LED Light Emitting Device

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Solution Overview

Problem

Light emitting devices using LEDs often suffer from the generation of dead zones due to limited beam angles, which negatively impact light emission quality.

Innovation Solution

A light emitting device design that includes a conical or inclined support unit to increase the beam angle of light emission, featuring a heat radiating material with air vent holes to enhance both light distribution and heat dissipation, allowing for the support of light emitting units in an inclined position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If light emitting units are arranged in a conventional horizontal position, then the structure is simple and easy to manufacture, but dead zones are generated due to limited beam angle

Engineering Contradiction:
Improvestructural simplicityVSAvoidlight distribution uniformity
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent transitions from horizontal mounting to inclined mounting of light emitting units on a conical support surface. This dimensional change in mounting orientation allows the light beams to diverge at wider angles, eliminating dead zones while maintaining manufacturing simplicity through the conical geometry.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The conical (curved) support surface replaces flat horizontal mounting surfaces. This curvature enables uniform inclined positioning of multiple light emitting units, optimizing beam angle distribution and eliminating dead zones through geometric arrangement.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Illumination intensity

If the beam angle is increased by changing light emitting unit orientation, then dead zones are reduced, but the device complexity increases

Engineering Contradiction:
Improvebeam angleVSAvoidsupport structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The conical support surface simultaneously serves multiple functions: it provides mechanical support for light emitting units, establishes inclined positioning for optimal beam angle, and creates uniform spatial distribution. This multi-functionality achieves wide beam angle without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The conical geometry provides a simple yet effective curved surface that naturally establishes inclined orientations for multiple light emitting units, achieving wide beam angle coverage without complex adjustment mechanisms or multiple separate components.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Illumination intensity

If more light emitting units are used to eliminate dead zones, then light emission quality improves, but material cost increases

Engineering Contradiction:
Improvelight emission qualityVSAvoidnumber of light emitting units
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

By mounting light emitting units on an inclined conical surface rather than horizontally, each unit's light beam covers a wider angular range. This dimensional change in mounting orientation increases the effective coverage area per unit, reducing the total number of units needed to eliminate dead zones.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces dead zones, improves light emission performance, and reduces material costs by allowing for fewer light emitting units while maintaining economic efficiency and heat radiation performance.

Implementation Method 1

a heat radiation unit supporting the at least one light emitting unit and configured to radiate heat of the at least one light emitting unit

Methodology Applied
Scientific EffectHeat radiation: Thermal Radiation

Implementation Method 2

The support unit may include a heat radiating material to radiate heat of the at least one light emitting unit

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS9447956B2Light emitting device
Publication Date: 2016.09.20 SAMSUNG ELECTRONICS CO LTD
  • US9447956B2 patent drawing
  • US9447956B2 patent drawing
  • US9447956B2 patent drawing

AI summary

A light emitting device includes at least one light emitting unit configured to emit light, a body unit supporting the at least one light emitting unit, and a support unit disposed on the body unit defining a light emitting position of the at least one light emitting unit. The support unit has a conical shape and is configured to support the at least one light emitting unit.