Conical Mirror Imaging for Single-Camera Side Surface Inspection
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Solution Overview
Problem
Existing systems require multiple cameras to capture the entire side surface of a product from different angles, leading to high costs and complexity in splicing multiple images.
Innovation Solution
An imaging system comprising a mirror with a conical hole and an imaging device, where the conical mirror reflects light from the side surface of a product to the imaging device, allowing a single camera to capture the entire side surface image, reducing the need for image splicing and costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If multiple cameras are used to capture the entire side surface of a product from different angles, then the coverage of the side surface is improved, but the system cost and image processing complexity increase
Solution Approach 1:
The patent introduces a conical mirror structure that transforms the spatial arrangement of light paths. By using the conical surface's three-dimensional reflective geometry, light from all around the product's side surface is redirected to converge at a single imaging point, effectively adding a dimensional transformation that allows one camera to capture what would otherwise require multiple cameras positioned at different locations.
Solution Approach 2:
The conical mirror acts as an intermediary optical element between the product and the imaging device. It collects light rays from different angles around the product and redirects them to form a complete side surface image on the imaging sensor, serving as a mediating structure that enables single-camera omnidirectional imaging without requiring multiple cameras or complex image splicing algorithms.
2Loss of information
If multiple cameras are positioned around the product to capture side surface images, then the image coverage is improved, but the number of devices and system cost increase
Solution Approach 1:
The conical mirror merges multiple light paths from different angles into a single imaging path. By combining the optical information that would otherwise require separate cameras to capture, the system achieves complete side surface coverage using only one camera, directly reducing the quantity of imaging devices needed.
Solution Approach 2:
The single imaging device, combined with the conical mirror, performs the function that would otherwise require multiple specialized cameras positioned at different locations. The system achieves multi-directional imaging capability with a single device, demonstrating universality that reduces both the number of components and system complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables cost-effective capture of entire side surface images with simplified image processing, allowing for simultaneous capture of side and top surface images using a single camera.
Implementation Method 1
A light from a side surface of the product is reflected by the conical mirror to the imaging device
Data Source
AI summary
An imaging system includes a mirror and an imaging device. The mirror includes a body and a conical hole formed in the body. An inner wall surface of the conical hole is a conical mirror. The imaging device faces a first opening of the conical hole and captures an image of a product in the conical hole. A light from a side surface of the product is reflected by the conical mirror to the imaging device and the imaging device captures a side surface image of the product.


