Conical Peristaltic Pump Design for Reduced Hemolysis
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Solution Overview
Problem
Existing peristaltic pumps fail to provide high-quality standards in reducing trauma, ensuring rapid circuit replacements, maintaining asepsis, minimizing human error risks, and simplifying execution, particularly in medical applications involving blood treatment.
Innovation Solution
A peristaltic pump design featuring a truncated-cone presser and stator configuration, with a conical cavity and helical groove, allows for a disposable kit assembly without translational mechanisms, reducing shear stress and hemolysis, and ensuring stable tube positioning through vacuum-assisted attachment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If conventional peristaltic pumps with cylindrical stators and multiple rollers are used, then pumping function is achieved, but tube trauma and hemolysis increase due to high shear stress
Solution Approach 1:
The patent applies asymmetry by transitioning from a conventional cylindrical stator to a conical stator with varying radius. The pressor element similarly transitions from a cylindrical roller to a conical shape. This asymmetric geometry creates a more uniform distribution of compression forces along the tube, reducing peak shear stress values that cause hemolysis while maintaining effective pumping action through the conical cavity.
Solution Approach 2:
The conical stator and pressor element design implements local quality by varying the compression characteristics along the length of the contact area. The radius of the stator increases from the small base to the large base, creating zones of different compression intensity. This allows the system to apply gentler compression at certain locations and stronger compression at others, optimizing both tube protection and pumping efficiency locally throughout the peristaltic cycle.
2Manufacturing precision
If manual tube placement between stator and rollers is used, then pumping action is achieved, but positioning accuracy and repeatability deteriorate
Solution Approach 1:
The conical stator with its progressively increasing radius from base to apex creates a self-aligning geometry. When the flexible tube is inserted, the conical surfaces naturally guide the tube into the correct position through the tapering walls. The pressor element similarly uses its conical shape to self-position against the tube, eliminating the need for complex external positioning mechanisms and ensuring repeatable alignment without manual adjustment.
Solution Approach 2:
The conical geometry of both the stator and pressor element provides curved surfaces that naturally guide and position the flexible tube. The tapered conical walls create a funnel-like effect that directs the tube into proper alignment, while the curved contact surfaces ensure consistent positioning through geometric constraint rather than mechanical fastening or complex adjustment mechanisms.
3Reliability
If disposable kits with integrated under-pump tube are used, then asepsis and rapid replacement are improved, but device complexity increases
Solution Approach 1:
The patent merges the stator, under-pump tube, and pressor element into a single integrated disposable kit assembly. The conical stator is designed to receive and pre-position the flexible tube within its cavity, while the conical pressor element is integrated into the same assembly. This merging of components simplifies the overall system by eliminating separate positioning mechanisms and reduces assembly steps while maintaining aseptic conditions and enabling rapid replacement of the entire integrated unit.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The pump achieves high safety and simplicity in blood treatment by minimizing hemolysis and trauma, enabling rapid and aseptic circuit replacement with reduced human error risk and lower construction costs.
Implementation Method 1
there is provided a base (8) arranged around said rotor (9) not integral with said rotor in rotation and provided with a plate (7) of material suitable for defining a pneumatic seal, there being provided means for determining a lower pressure for associating said base (8) and said stator unit (102) as a seal, resulting in a stable association between said base unit (101) and said stator unit (102)
Implementation Method 2
a presser (3) which is moved cyclically along a trajectory to engage said portion of the tube (2) by exerting pressure on it by means of a corresponding engagement surface
Implementation Method 3
The rollers compress the tube by progressively occluding it against the stator in their rotary motion. The compressed pipe generates flow by change in its internal volume. In the section of tube arranged upstream of the compression carried out by the rotor (i.e., on the portion already affected by the compression of the pressure rollers), the tube regains its original shape due to its elastic memory by sucking in the fluid to be pumped.
Implementation Method 4
the tube regains its original shape due to its elastic memory by sucking in the fluid to be pumped
Data Source
Figure 1~3
Figure 4~9
Figure 10
AI summary
The invention relates to a peristaltic pump and an equipment for blood treatment. The pump comprises: a portion of tube (2) intended for the passage of a fluid to be pumped; a stator (1) which is provided with an internal cavity delimited by corresponding walls against which the portion of tube is pressed; a presser (3) which is moved to engage said portion of tube (2) by exerting pressure on it; means for motorizing said presser element (3) comprising a motorized base or rotor (9) which rotates around an axis (90) and which in its rotation is integral with the presser (3), wherein the stator (1) has internal walls developing along a conical surface having a first aperture angle (A1) and the engagement surface of the presser (3) is a conical surface having a second aperture angle (A3) different and smaller than said first aperture angle (A1).