Conical Reactor Light Concentration for Photocatalytic Hydrogen Production

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Solution Overview

Problem

Current methods for photocatalytic solar hydrogen production from water photolysis have low solar-to-hydrogen conversion efficiency due to low light utilization and high costs, primarily because existing reactor designs, such as planar structures and porous materials, fail to effectively concentrate sunlight and maximize catalyst utilization.

Innovation Solution

A device for hydrogen production that incorporates a light condenser component with a solar concentrating cone and reflectors to concentrate sunlight onto a catalytic reaction unit with a polyhedral strontium titanate catalyst, enhancing light intensity and catalytic efficiency while simplifying the reaction interface and allowing for efficient hydrogen and oxygen production across various climates and light conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If planar structure reactors (thin films and coatings) are used for water photolysis, then the device complexity is reduced, but the solar-to-hydrogen conversion efficiency is low due to limited light absorption

Engineering Contradiction:
Improvereactor structureVSAvoidhydrogen production efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent transitions from planar 2D film structures to a 3D conical reactor design with internal light reflection surfaces. The conical geometry creates multiple light reflection paths, increasing the effective light-catalyst interaction area from a single surface to a volumetric multi-path system, thereby enhancing hydrogen production efficiency without significantly increasing device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a conical (curved) reactor structure instead of flat planar surfaces. The curved inner surface of the cone enables multiple internal reflections of incident light, maximizing light utilization and catalyst exposure. This curvature-based design allows sunlight to traverse the reaction zone multiple times, significantly improving solar-to-hydrogen conversion efficiency

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Area of stationary object

If porous materials like activated carbon are used as catalyst medium, then the surface area for reaction is increased, but light penetration is blocked resulting in low catalyst utilization efficiency

Engineering Contradiction:
Improvecatalyst surface areaVSAvoidlight utilization efficiency
Core Design Contradiction:
Area of stationary objectVSUse of energy by moving object

Solution Approach 1:

The patent segments the catalyst into discrete polyhedral particles (tetrahedral, octahedral, icosahedral shapes) rather than using bulk porous materials. These segmented catalyst particles are suspended in the reaction medium, allowing sunlight to penetrate through the liquid phase and reach catalyst surfaces from multiple directions, eliminating the light-blocking problem of dense porous structures while maintaining high surface area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses polyhedral catalyst particles with inherent porous structures that provide high surface area. Unlike dense activated carbon, these controlled porous polyhedral structures allow light penetration while providing extensive reaction surfaces. The porosity is optimized to balance light transmission and catalytic activity

Inventive Principle:
Principle #31Porous materials

3Device complexity

If conventional photocatalytic water splitting is used without light concentration, then the device simplicity is maintained, but the hydrogen production rate is slow

Engineering Contradiction:
Improvelight concentration systemVSAvoidhydrogen production rate
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The conical reactor structure serves multiple functions simultaneously: it acts as the reaction chamber, provides internal light reflection surfaces for light concentration, and enables catalyst suspension and mixing. This multi-functional design achieves light concentration and enhanced hydrogen production without adding separate complex light concentration equipment, maintaining device simplicity while improving productivity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device significantly improves solar-to-hydrogen conversion efficiency, achieving hydrogen production rates of 30-40 mmol H2/h/g under concentrated light, with a simplified process and reduced costs, demonstrating enhanced light utilization and catalyst effectiveness.

Implementation Method 1

a light condenser component with a light-concentrating surface facing the light-transmitting surface of the catalytic reaction unit for water photolysis

Methodology Applied
Scientific EffectLight concentration: Focusing

Implementation Method 2

semiconductor-based photocatalytic hydrogen production... light energy is converted into chemical energy by using the physical properties of semiconductors

Methodology Applied
Scientific EffectPhotocatalysis: Catalysis

Implementation Method 3

the water molecules are completely split into hydrogen and oxygen under relatively mild conditions

Methodology Applied
Scientific EffectWater photolysis: Photodissociation

Data Source

PatentUS11975967B1Device for hydrogen production from water photolysis and method therefor
Publication Date: 2024.05.07 INSTITUTE OF PROCESS ENGINEERING CHINESE ACADEMY OF SCIENCES
  • US11975967B1 patent drawing

AI summary

Provided are a device for hydrogen production from water photolysis and a method therefor, which belongs to the field of photocatalytic solar hydrogen production. The device for hydrogen production from water photolysis comprises: a catalytic reaction unit for water photolysis comprising a light-transmitting surface, and a light condenser component with a light-concentrating surface facing the light-transmitting surface of the catalytic reaction unit for water photolysis; the light condenser component comprises a solar concentrating cone and a reflector for reflecting and concentrating sunlight into the solar concentrating cone. In the present application, from the perspective of improving the utilization efficiency of sunlight, the device for hydrogen production from water photolysis is designed, which utilizes the light condenser component to concentrate solar energy into the catalytic reaction unit for water photolysis, greatly improving the light intensity and catalytic efficiency, and greatly simplifying the catalytic interface and reaction unit for water photolysis.