Conical Rotary Valve Centering to Reduce Mating Stress
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current Electronic Rotary Valve (ERV) designs face inefficiencies and complexities due to lateral stresses during the mating process with manifolds, leading to performance issues, control challenges, and increased operational costs.
Innovation Solution
The Centering Electronic Rotary Valve (CERV) features a unique conical design with an adapter and stator structure that ensures precise alignment, reducing the need for high vertical pressures and minimizing material wear and fluid carryover. It includes a rotor structure with a conical shape and a drive system with a motor and microprocessor for precise positioning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If current ERV designs are used with traditional mating interfaces, then the valve can be manufactured with standard components, but lateral stresses during mating cause performance issues, control challenges, and reduced operational life
Solution Approach 1:
The patent applies a conical (curved) interface design between the adapter and manifold instead of a traditional flat or cylindrical interface. The conical shape allows for self-centering during mating, eliminating lateral stresses while maintaining manufacturing feasibility. This curved geometry enables the valve to achieve precise alignment and stable operation without requiring complex alignment mechanisms.
2Manufacturing precision
If high vertical pressures are applied during mating to ensure alignment, then port alignment precision is improved, but material wear and fluid carryover increase
Solution Approach 1:
The patent converts the potential harm of fluid pressure during mating into a beneficial self-centering force. The conical interface geometry is designed so that fluid pressure applied during the mating process naturally pushes the adapter into proper alignment with the manifold ports, rather than requiring external alignment mechanisms. This eliminates the need for high vertical pressing forces that would cause material wear and fluid carryover.
3Ease of operation
If traditional ERV mating interfaces are used, then the design is simpler, but lateral stresses cause performance degradation and increased operational costs
Solution Approach 1:
The patent employs an asymmetric conical interface design where the adapter and manifold have complementary conical surfaces with specific angle relationships. This asymmetric geometry inherently guides the mating process, ensuring that the adapter self-centers as it approaches the manifold. The asymmetric design eliminates lateral stresses and improves control stability while remaining manufacturable using standard conical machining processes.
Data Source
AI summary
A Centering Electronic Rotary Valve (CERV) includes a drive system and a rotor structure comprising a rotor fluid channel input opening communicated with a rotor fluid channel output opening via a rotor fluid directional channel that is moveable via a rotor shaft. The rotor fluid channel input opening is adjacent to and aligned with one of a plurality of stator input channel bottom opening. The rotor fluid channel output opening is adjacent to and aligned with at least one of the plurality of stator output channel bottom openings. The drive system includes a motor and a microprocessor for (i) controlling the rotor shaft to rotate about an axis M and (ii) for positioning the rotor shaft at a defined circumferential position.


