Conical Shank Anti-Ligature Door Lever Design

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Solution Overview

Problem

Suicide attempts by patients in psychiatric institutions using cords or ligatures draped over door handles pose a significant risk, as these attempts can occur undetected and result in high numbers of successful suicides, particularly in private rooms with unlocked doors.

Innovation Solution

The development of an Anti-Ligature Lever Latch Lock (A4L) system that operates in Passage Mode and Classroom Mode, featuring a conical escutcheon and lever design that allows ligatures to slide off easily, combined with a keyed mechanism to prevent unauthorized entry, ensuring the ligature cannot be used for hanging, and is ADA-compliant for widespread use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional door lever or knob is used, then the door can be easily operated for entry and exit, but it can be used as an anchor point for ligatures in suicide attempts

Engineering Contradiction:
Improvedoor operationVSAvoidsuicide risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The door lever is designed with an asymmetric conical shape where the diameter decreases from the base toward the tip. This asymmetric geometry prevents ligatures from being securely anchored while maintaining ease of door operation, as the conical surface allows the lever to be pushed or pulled effectively without providing a secure grip point for ligatures

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The lever incorporates a conical (curved) surface instead of a flat or angular design. This curvature ensures that ligatures cannot be securely positioned on the lever surface, as the sloping conical shape causes any wrapped material to slide off rather than remain anchored, thereby reducing suicide risk while preserving operational functionality

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If the door lever is designed with anti-ligature features, then suicide attempts are prevented, but the lever may become more complex in structure

Engineering Contradiction:
Improvesuicide preventionVSAvoidlever structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Only the exterior surface of the lever that contacts the user's hand is given the anti-ligature conical shape. The internal mechanical structure remains traditional and simple, maintaining the original door operation mechanism. This localized application of the conical shape provides suicide prevention without requiring complex structural changes throughout the entire lever assembly

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The lever's exterior surface parameter is changed from a traditional flat or cylindrical shape to a conical shape with a specific angle range (30-60 degrees). This parameter change alone provides the anti-ligature function without altering the fundamental structure or adding complex components, achieving reliability improvement through simple geometric modification

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a conical lever design is implemented, then ligatures slide off easily, but the lever shape must be precisely controlled during manufacturing

Engineering Contradiction:
Improveligature releaseVSAvoidconical shape accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The conical shape is applied to only the critical exterior surface area of the lever that contacts ligatures, rather than requiring the entire lever to be perfectly conical. This partial application reduces manufacturing precision requirements, as only the surface geometry in the ligature contact zone needs to meet specific angular tolerances, while other portions of the lever can be manufactured with standard tolerances

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS8534723B2Conical shank anti-ligature releasable door lever
Publication Date: 2013.09.17 SECURITECH GROUP
  • US8534723B2 patent drawing
  • US8534723B2 patent drawing
  • US8534723B2 patent drawing

AI summary

A lever latch lock assembly including:a. a lock housing mounted in the door including a lock bolt movable along a first axis, a spindle extending along a second axis generally perpendicular to the first axis, the spindle extending outward at each of the interior and exterior sides of the housing and terminating in opposite ends, and a transmission which converts rotation of the spindle to axial motion the lock bolt,b. a lever assembly attached to each of the spindle's ends and adapted to rotate the spindle, the lever assembly, including:(1) an escutcheon formed as a truncated generally conical cylinder having(i) a base of first diameter adapted to be situated closely adjacent one of the interior and exterior sides of the door and coaxial with the second axis,(ii) a top end having a top edge opposite the base, the top end having a smaller diameter than the first diameter, and(iii) a bore through which extends the spindle, and(2) a lever including(i) a hub part and(ii) an elongated handle part extending from one side of the escutcheon in a direction transverse of the second axis, the handle having a top part that extends as a smooth contiguous uninterrupted surface from the top of the hub.