Conical Sleeve Fastening for Retension-Free Screw Connections

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Solution Overview

Problem

Existing screw-nut connections in industrial applications, such as those in nuclear reactors and offshore wind turbines, tend to loosen over time, requiring labor-intensive and costly re-tensioning, especially in hard-to-reach locations.

Innovation Solution

A fastening system comprising a tension unit and a compression unit with a conical sleeve that applies hydraulic or mechanical pressure to create a permanently fixed screw connection, eliminating the need for re-tensioning by generating a positive fit between the cylindrical element and the nut, which is durable and resistant to dynamic loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional screw-nut connection is used, then the connection can be easily assembled, but it loosens over time requiring labor-intensive re-tensioning

Engineering Contradiction:
Improveconnection stabilityVSAvoidre-tensioning effort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies preliminary action by pre-compressing the nut against the bolt head using a conical compression element before the connection is put into service. This pre-compression creates initial residual stresses that counteract loosening forces during operation, eliminating the need for subsequent re-tensioning operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the physical state and stress parameters of the connection components through controlled compression. The conical compression element applies radial pressure to the nut, transforming the stress distribution and creating a locked state that prevents loosening under dynamic loads.

Inventive Principle:
Principle #35Parameter changes

2Strength

If a hydraulic tensioning system is used to create a firm screw-nut connection, then the connection strength is improved, but the system complexity and cost increase

Engineering Contradiction:
Improvescrew-nut connection strengthVSAvoidtensioning system complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent extracts the complex hydraulic tensioning system from the final connection structure. While hydraulic actuation may be used during assembly, the core solution relies on the passive mechanical structure of the conical compression element and nut design that maintains connection strength without requiring continuous active systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using tension to create the connection, the patent inverts the approach by using compression. The conical compression element applies compressive forces to the nut, creating a locked connection through radial pressure rather than axial tension, thereby eliminating the need for complex tensioning mechanisms.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If repeated re-tensioning is performed to maintain connection integrity, then the connection reliability is maintained, but the loss of time and production downtime increase

Engineering Contradiction:
Improveconnection integrityVSAvoidre-tensioning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The conical compression element is installed and pre-compressed during the initial assembly phase, creating a locked connection that prevents future loosening. This preliminary action during assembly eliminates the need for time-consuming re-tensioning operations during maintenance intervals.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The compression element and nut design creates a self-locking connection that automatically maintains its integrity under dynamic loads without requiring external intervention. The structure itself provides the service of preventing loosening, eliminating the need for periodic maintenance operations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a cost-effective and rapid method for creating durable screw connections that remain secure under strong dynamic loads, eliminating the need for re-tensioning throughout the service life of connected components.

Implementation Method 1

the stroke recording of the pressure unit is arranged in the housing in such a way that the lifting recording can be moved in the direction of a central longitudinal axis z of the housing by means of hydraulic and/or mechanical actuation

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 2

via an associated pressure part or directly a force t F 2 exerts on the insertable cone sleeve

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Implementation Method 3

The pressure unit preferably produces a compression of a screw connection. More preferably, the pressure unit produces a compression of a clamped screw connection produced by the tension unit

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentEP3427898B1Fixing system for at least one screw connection
Publication Date: 2022.03.02 SCHAAF GMBH & CO KG
  • EP3427898B1 patent drawingFigure 1
  • EP3427898B1 patent drawingFigure 2~3
  • EP3427898B1 patent drawingFigure 4~5

AI summary

To solve the problem of creating a fastening system (100, 200) for at least one screw connection (10) which does not require retensioning of the screw connection and generates lower follow-up costs compared to the prior art, such a fastening system is proposed, comprising at least one tension unit (108, 208) and at least one pressure unit (107, 207), wherein the pressure unit comprises a housing (110.1, 210.1) with a first upper end region (106, 206) and a first lower end region (105, 205) with a first recess (165.1, 265.1) which is open downwards, and the pressure unit (107, 207) at the first upper end region (106, 206) comprises at least one sleeve stroke chamber (158, 258) and at least one associated stroke receptacle (148, 248) with a pressure surface (154, 254) includes, and at the first lower end region (105, 205) of the pressure unit (107, 207) a conical sleeve (130) into the first recess (165.1, 265.1) is usable, and the stroke receptacle (148, 248) of the pressure unit (107, 207) is arranged in the housing (110.1, 210.1) such that the stroke receptacle (148, 248) can be moved in the direction of a central longitudinal axis z of the housing (110.1, 210.1) by means of hydraulic and/or mechanical actuation and exerts a force F2 on the usable cone sleeve (130) via a pressure part (161) associated therewith or directly.