Conical Primary-Lip Wiper Unit for Low-Friction Rod Cleaning

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Solution Overview

Problem

Conventional wiper units fail to provide an effective cleaning and protection function in harsh environments, such as offshore hydraulic machinery exposed to humidity, salt content, and extreme temperatures, where they are unable to adequately remove ice and dirt from piston rods.

Innovation Solution

A wiper unit comprising a retaining ring, a primary wiper with a conically tapered lip, and a secondary wiper, where the primary lip is designed to form a favorable stress flow for improved wiping, and the secondary lip is arranged to maintain sealing without compromising tribological characteristics, allowing for increased axial length without excessive friction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the axial length of the wiper unit is increased to improve cleaning performance, then the wiping effect is enhanced, but the friction and preloading forces increase excessively

Engineering Contradiction:
Improvecleaning performanceVSAvoidfriction
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The patent applies local quality by creating a conical taper specifically at the primary lip of the primary wiper, while the rest of the wiper structure maintains uniform properties. This localized conical geometry concentrates the cleaning action at the leading edge where it is most needed, allowing effective ice and dirt removal without requiring excessive axial length throughout the entire wiper unit, thus avoiding excessive friction.

Inventive Principle:
Principle #3Local quality

2Reliability

If the preloading force is increased to improve sealing, then the sealing effect is enhanced, but the tribological characteristics deteriorate

Engineering Contradiction:
ImprovesealingVSAvoidtribological characteristics
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the geometric parameter of the primary lip from cylindrical to conical taper. This parameter change allows the sealing function to be achieved through the conical geometry itself, which naturally generates sealing force through the wedge effect during retraction, rather than relying solely on high preloading forces that would harm tribological characteristics.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a conventional wiper design is used, then the structure is simple, but the cleaning function is insufficient in harsh environments

Engineering Contradiction:
ImprovestructureVSAvoidcleaning function
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent segments the wiper unit into distinct functional zones: the primary wiper with conical taper for ice and coarse dirt removal, and the secondary wiper for fine cleaning and sealing. This segmentation allows each component to be optimized for its specific function, achieving superior cleaning performance in harsh environments while maintaining reasonable structural simplicity through the use of only two main wiper elements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The wiper unit enhances the wiping effect and cleaning performance in harsh conditions while maintaining low preloading and flexibility, making it suitable for applications like offshore use without deteriorating tribological characteristics.

Implementation Method 1

the conical tapering, the primary lip may act on the piston rod in a manner involving a formation of a particularly favorable stress flow which may considerably improve the wiping effect

Methodology Applied
Scientific EffectStress flow:

Implementation Method 2

the primary lip and the secondary lip, in a mounted state, contact a sliding surface of a guided slide partner part, particularly a piston rod, in a sealing fashion

Methodology Applied
Scientific EffectSealing:

Implementation Method 3

the primary lip comprises a smaller wall thickness at the primary-side end thereof than in regions adjoining this portion in a direction towards the secondary side

Methodology Applied
Scientific EffectConical tapering: Geometry

Data Source

PatentUS10219669B2Wiper unit and hydraulic working apparatus including a wiper unit
Publication Date: 2019.03.05 DR WALTER HUNGER BET GMBH & CO BESITZ
  • US10219669B2 patent drawing
  • US10219669B2 patent drawing

AI summary

A wiper unit includes a retaining ring, which is arranged in a rotationally symmetric fashion about a longitudinal axis and which includes a contact portion for being received at a housing part, a primary wiper and a secondary wiper, which is axially spaced away from the primary wiper towards the secondary side. A primary lip is formed at the primary wiper and a secondary lip is formed at the secondary wiper. The primary lip and the secondary lip, in a mounted state, contact a sliding surface of a guided slide partner part in a sealing fashion, wherein the primary lip protrudes towards the primary side in a collar-like fashion and wherein the primary lip, at the side thereof facing away from the guided slide partner part, is at least sectionally conically tapered towards the primary side, wherein the primary lip comprises a contact surface arranged for abutting the sliding surface.