Conjugated Polymer Structure for Stable Organic Solar Cells

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Solution Overview

Problem

Existing organic solar cells face challenges in efficiency improvement, stability, and cost-effectiveness due to the limitations of conventional materials, particularly in non-fullerene-based systems, which require high-priced equipment and processes.

Innovation Solution

A novel polymer with a conjugated structure and minimized steric hindrance, excellent solubility, and oxidative stability is developed, featuring A-D-A compounds with specific electron donor and acceptor units, allowing optimal HOMO offset energy levels and crystallinity, suitable for use in non-fullerene-based organic solar cells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional fullerene-based organic solar cell materials are used, then power conversion efficiency can reach 11.5%, but stability deteriorates significantly with burn-in decomposition occurring after 5 days in air

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidstability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent changes the chemical structure parameters of the electron acceptor material by introducing a difluoro-substituted octahydroindene group into the core structure. This structural parameter change maintains high electron affinity (LUMO level at -4.08 eV) while improving molecular packing and crystallinity, thereby achieving both high efficiency (13.1%) and enhanced stability without burn-in decomposition

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite molecular structure combining electron donor units (benzodithiophene, thienopyrro dione) with the novel difluoro-substituted octahydroindene electron acceptor core. This composite structure achieves synergistic effects where the donor-acceptor interface enables efficient charge separation while the rigid core provides structural stability

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If non-fullerene-based organic solar cell materials are used, then development time is reduced to less than 5 years with improved stability, but power conversion efficiency remains lower than fullerene-based cells

Engineering Contradiction:
Improvedevelopment timeVSAvoidpower conversion efficiency
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

The patent optimizes key parameters including LUMO level (-4.08 eV), HOMO level (-5.89 eV), and band gap (1.81 eV) through systematic molecular design. The difluoro substitution and octahydroindene core create optimal energy level alignment with common donors while maintaining high absorption coefficient, achieving 13.1% efficiency that surpasses conventional non-fullerene materials

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If high-temperature vacuum processes are used for solar cell manufacturing, then thin film quality is improved, but production cost increases significantly due to precious metal requirements

Engineering Contradiction:
Improvethin film qualityVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent replaces mechanical vacuum deposition processes with solution-based processing methods. The novel polymer material exhibits excellent solubility in common organic solvents, enabling deposition via spin-coating, inkjet printing, or roll-to-roll processing at low temperatures, thereby eliminating expensive vacuum equipment and precious metal electrodes while maintaining high film quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If organic solar cells are designed for mechanical flexibility and ease of design, then application possibilities are expanded, but efficiency and stability improvement becomes more difficult

Engineering Contradiction:
Improveapplication possibilitiesVSAvoidefficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent employs a polymer architecture with flexible alkyl side chains (e.g., 2-ethylhexyl groups) that provide mechanical flexibility and processability. The main chain contains rigid conjugated segments for charge transport. This amphiphilic structure enables solution processing on flexible substrates while maintaining high charge carrier mobility and 13.1% power conversion efficiency

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer enhances charge carrier mobility, improves light efficiency, and extends the life of organic solar cells by forming uniform thin films without high-temperature processing, offering high power conversion efficiency and stability even under normal conditions.

Implementation Method 1

a solar cell which may generate electricity using sunlight

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

maximized intramolecular charge carrier mobility

Methodology Applied
Scientific EffectCharge carrier mobility: Conduction (electrical)

Data Source

PatentUS12410278B2Polymer and organic electronic device using same
Publication Date: 2025.09.09 INDUSTRYACADEMIC COOPERATION FOUNDATION GYEONGSANG NATIONAL UNIVERSITY
  • US12410278B2 patent drawing
  • US12410278B2 patent drawing
  • US12410278B2 patent drawing

AI summary

The present invention relates to a novel polymer and an organic electronic device using same. In the polymer according to the present invention, a cyclic electron-donor, including thiophene, selenophene, or a combination thereof, is introduced into a central skeleton having an A-D-A structure including an electron-donor and electron-acceptor unit. Thus, the polymer has not only excellent chemical and thermal stability, but also good crystallinity. Moreover, intermolecular stacking is possible, and thus charge mobility can be maximized.