Connection Element Spatial Indication for Fast Component Localization
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Solution Overview
Problem
Identifying and spatially locating connection elements and components in industrial systems is challenging, especially when circuit diagrams are incomplete or inaccurate, leading to difficulties in installation, maintenance, and repair.
Innovation Solution
A method and system that utilize connection elements with automation and distribution functions, such as modules and hubs, to output spatial information through a visual representation, including lighting patterns and acoustic signals, to guide users to specific components or positions within the system.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If circuit diagrams are used to identify and locate connection elements and components, then spatial information can be obtained, but the localization process becomes time-consuming and error-prone when diagrams are incomplete or inaccurate
Solution Approach 1:
The system pre-establishes a correspondence between connection elements and spatial positions during system setup. Lighting means are pre-configured to indicate specific locations, so when localization is needed, the system can immediately activate the appropriate indicators without requiring time-consuming interpretation of circuit diagrams.
Solution Approach 2:
The patent replaces the manual process of interpreting circuit diagrams (mechanical/information processing) with an automated optical signaling system. The control unit automatically determines which connection elements correspond to the requested spatial position and activates the appropriate lighting means, eliminating the need for manual diagram analysis.
2Reliability
If conventional lighting means (LEDs) are provided on connection elements to indicate operating state, then device status can be monitored, but spatial localization of specific components remains challenging
Solution Approach 1:
The lighting means on connection elements serve dual functions: indicating operating state (traditional function) and providing spatial localization (new function). The control unit can activate these lights to indicate both device status and physical location, eliminating the need for separate localization indicators and simplifying the overall system.
Solution Approach 2:
Different lighting patterns or activation sequences can be used to distinguish between indicating operating state versus indicating spatial location. The system applies different local qualities (lighting patterns) to the same lighting means depending on the intended function, allowing one component to serve multiple purposes effectively.
3Adaptability or versatility
If decentralized connection elements are used to connect components in the field, then system flexibility and space-saving installation are achieved, but identifying and locating individual elements becomes more difficult
Solution Approach 1:
The lighting means act as an intermediary between the decentralized connection elements and the user. When a user needs to locate a specific connection element, the control unit activates the lighting means on that element, providing a visual intermediary signal that guides the user to the correct physical location without requiring complex tracing through decentralized connections.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient and accurate localization of components, facilitating flexible and space-saving system installation, on-site maintenance, and reducing errors by providing clear navigation and action information.
Implementation Method 1
The respective connection element can have a plurality of lighting means, preferably LEDs, which are each assigned to a connection, preferably port, of the connection element
Data Source
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AI summary
The invention relates to a method (100) for outputting a spatial indication in an industrial installation (1), in particular an electrical machine or an industrial automation installation, in which a connection of components (80) of the installation (1) in the field is provided by a plurality of connection elements (10).