Electrical Connector Air-Facing Ground Terminals Signal Loss

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Solution Overview

Problem

Conventional electrical connectors experience signal loss and crosstalk due to the decrease in capacitance between ground and differential signal terminals when high-speed signals are transmitted from an insulating block to air, caused by the lower dielectric constant of air compared to the insulating block.

Innovation Solution

The electrical connector design includes protruding blocks and slots that expose the side surfaces of ground and differential signal terminals to air, increasing the air-facing area between them, which maintains capacitance and impedance stability by preventing a decrease in capacitance, thereby reducing signal loss and crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the fixing portion is embedded in the insulating block and the elastic arm is exposed to air, then the structure is simple and easy to manufacture, but the capacitance between ground terminal and differential signal terminal decreases, causing impedance change and signal loss

Engineering Contradiction:
Improveease of manufactureVSAvoidsignal transmission reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces an insulating coating as an intermediary layer on the elastic arm surface. This coating acts as a mediator that maintains the simple exposed structure while preventing the harmful dielectric transition effect, thereby preserving capacitance and impedance stability without complicating the manufacturing process

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the physical parameter of the elastic arm by applying an insulating coating with specific dielectric properties. This parameter change allows the arm to remain exposed to air for ease of manufacture while the coating's dielectric constant compensates for the air's lower dielectric constant, maintaining the required capacitance level

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the side surfaces of terminals are exposed to air, then the dielectric constant decreases, but the air-facing area increases, which can maintain capacitance stability

Engineering Contradiction:
Improveair-facing areaVSAvoidsignal loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The patent applies an insulating coating with optimized dielectric constant to the exposed side surfaces, changing the effective dielectric parameter of the air-facing area. This allows the large air-facing area to be maintained while the coating's dielectric properties prevent capacitance decrease, thereby reducing signal loss

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces high-frequency signal transmission loss and crosstalk by maintaining stable impedance and capacitance, enhancing the performance of high-frequency signal transmission.

Implementation Method 1

the dielectric constant of the air is less than the dielectric constant of the insulating block, and the capacitance between the ground terminal and the adjacent differential signal terminal decreases due to the decrease of the dielectric constant

Methodology Applied
Scientific EffectDielectric: Dielectric

Data Source

PatentUS10651602B2Electrical connector that reduces transmission loss of high-speed signals
Publication Date: 2020.05.12 LOTES
  • US10651602B2 patent drawing
  • US10651602B2 patent drawing
  • US10651602B2 patent drawing

AI summary

An electrical connector includes an insulating block, and multiple differential signal terminals and multiple ground terminals embedded in the insulating block. Multiple first protruding blocks and multiple second protruding blocks protrude and extend forward from a front surface of the insulating block. A slot is formed between the first protruding block and the second protruding block adjacent to each other. Each differential signal terminal is embedded in and extends forward out of a first protruding block. Each of left and right sides of one pair of differential signal terminals has a first side surface. Each ground terminal is provided between two adjacent pairs of the differential signal terminals, and is embedded in and extends forward out of a second protruding block. Each of left and right sides of the ground terminal has a second side surface. A medium between the first side surface and the second side surface is air.