Electrical Connector Assembly With Bridging Conductor for Jumper-Free Routing
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Solution Overview
Problem
Current electrical connector assemblies require jumper wires for multiple conductive terminal connections, occupying internal space and hindering the development of thin, light, and short electronic devices.
Innovation Solution
An electrical connector assembly that utilizes a bridging conductive component, along with insulation colloid materials and abutting structures, to establish connections between conductive terminals without jumpers, allowing for customizable signal transmission configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If jumper wires are used to connect multiple conductive terminals, then electrical connections can be established, but internal space is occupied and device miniaturization is hindered
Solution Approach 1:
The patent merges the jumper wire function into the connector assembly itself by integrating conductive terminals directly into the insulating colloid. The colloid structure incorporates multiple conductive terminals that can be electrically connected through the insulating material, eliminating the need for separate jumper wires and reducing overall space occupancy while maintaining connection reliability
Solution Approach 2:
The insulating colloid serves as an intermediary medium that enables electrical connections between conductive terminals without requiring physical jumper wires. The colloid material provides both mechanical support and electrical connection pathways, acting as a mediator that resolves the space occupancy issue while maintaining connection functionality
2Adaptability or versatility
If traditional connector assemblies with separate jumpers are used, then electrical connections are achieved, but device thickness and weight increase
Solution Approach 1:
The patent combines multiple functional elements (connector body, insulating material, conductive terminals, and connection pathways) into a single integrated assembly. This merging eliminates the need for separate jumper components, reducing overall device weight while maintaining the flexibility to configure various electrical connection patterns through the integrated conductive terminals
Solution Approach 2:
The insulating colloid structure is designed to perform multiple functions simultaneously: providing mechanical support, enabling electrical connections, and allowing configurable terminal arrangements. This multi-functionality replaces what would traditionally require multiple separate components, reducing weight while maintaining adaptability for different connection configurations
Data Source
AI summary
An electrical connector assembly and its manufacturing method are described, wherein the electrical connector assembly includes a bridging conductive component. The multiple conductive terminals achieve electrical connection through the bridging conductive component without the use of jumper wires, meeting the requirements for signal transmission in the electrical connector assembly. The manufacturing method of the electrical connector assembly involves the step of combining multiple electrical connector components with the bridging conductive component. Thus, during the assembly of the electrical connector assembly, customization of the electrical connection relationship of conductive terminals can be achieved by adjusting multiple electrical connector components and the bridging conductive component. This customization ensures compliance with the requirements for signal transmission in the electrical connector assembly, meeting the specific needs and developments of electronic devices.