Electrical Connector Cable Arranging Base with Radial Puncturing Tools
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Solution Overview
Problem
Conventional electrical connectors require manual alignment and clamping of cables, which is time-consuming and imprecise, leading to inefficiencies in connecting cables to terminals.
Innovation Solution
An electrical connector design featuring an insulation pillar with embedded terminals and a cable arranging base, where puncturing tools extend radially from the terminals, allowing for easy clipping and precise alignment of cables, with a cylinder housing and limiting walls for secure connection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual alignment and clamping of cables is used, then the electrical connector can be connected to cables, but the process is time-consuming and imprecise
Solution Approach 1:
The cable arranging base pre-arranges multiple cables in fixed positions with insertion slots that correspond to puncturing tools. This preliminary arrangement eliminates the need for manual alignment during connection, as cables are already positioned correctly before the connection process begins.
Solution Approach 2:
The cable arranging base acts as an intermediary device between the cables and the electrical connector. It provides a structured platform with insertion slots that guide cables into proper alignment and facilitate their connection to corresponding terminals through the puncturing tools.
2Ease of operation
If manual alignment of cables is used, then cables can be connected to terminals, but the alignment precision is poor
Solution Approach 1:
The cable arranging base pre-arranges multiple cables in fixed positions with insertion slots that correspond to puncturing tools. This preliminary arrangement eliminates the need for manual alignment during connection, as cables are already positioned correctly before the connection process begins.
Solution Approach 2:
The cable arranging base acts as an intermediary device between the cables and the electrical connector. It provides a structured platform with insertion slots that guide cables into proper alignment and facilitate their connection to corresponding terminals through the puncturing tools.
3Productivity
If a cable arranging base with multiple insertion slots is used, then multiple cables can be connected efficiently, but the device structure becomes more complex
Solution Approach 1:
The cable arranging base integrates multiple functions into a single component: it holds multiple cables, provides alignment slots for each cable, and facilitates connection to multiple terminals simultaneously. This merging of functions improves productivity while keeping the overall structure manageable.
Solution Approach 2:
The cable arranging base is designed as a universal component that can accommodate multiple cables of different types. The insertion slots are configured to work with various cable arrangements, making the device versatile and reducing the need for multiple specialized components.
Data Source
AI summary
An electrical connector including an insulation pillar (100), multiple terminals (200) and a cable arranging base (300) is provided in the present disclosure. A cable connecting base (110) is arranged at an end of the insulation pillar (100), the terminals (200) are embedded in the insulation pillar (100), a puncturing tool (210) is provided at an end of each terminal (200), the puncturing tool (210) is extended from the cable connecting base (110) along a radial direction thereof, and the insulation pillar (100) is protruded thereby. The cable arranging base (300) clips the cable connecting base (110) and has multiple insertion slots (310) corresponding to the puncturing tools (210), and each insertion slot (310) is perpendicular with the corresponding puncturing tool (210). Thereby, multiple cables (11) are clipped by the cable arranging base (300) and prepared for electrically connecting to corresponding terminals (200).