Connector Fitting Confirmation via Rear Visual Indication

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Solution Overview

Problem

Conventional fitting confirmation constructions for connectors, especially when circuit boards are stacked or obstructed, make it difficult to visually confirm the proper connection from the front or sides, leading to increased costs and complexity.

Innovation Solution

A fitting confirmation construction featuring a lock arm with an inclined lock wall, a deflection space, and an operation plate, along with a confirmation opening in the rear wall, allowing visual confirmation of the operation plate's position to determine complete or incomplete connections, even when obstructed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If connectors are fitted together in stacked or obstructed configurations, then connection reliability is improved, but visual confirmation of proper connection becomes difficult

Engineering Contradiction:
Improveconnection reliabilityVSAvoidvisual confirmation difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent introduces a confirmation opening in the rear wall of the housing, enabling visual confirmation of the lock arm's locked state from the rear direction (arrow E) rather than from the front or sides. This dimensional change in observation direction allows workers to verify proper connection even when connectors are stacked or obstructed, resolving the contradiction between connection reliability and visual confirmation difficulty

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If conventional fitting confirmation constructions are used with obstructed views, then connection stability is maintained, but confirmation complexity increases

Engineering Contradiction:
Improveconnection stabilityVSAvoidconfirmation complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent extracts the visual confirmation function to a separate confirmation opening in the rear wall, independent of the locking mechanism itself. This allows the lock arm to maintain connection stability through its locking action, while the confirmation opening provides a simplified visual indication path from the rear, reducing confirmation complexity by separating the stabilization function from the confirmation function

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9640886B2Fitting confirmation construction for connectors
Publication Date: 2017.05.02 YAZAKI CORP
  • US9640886B2 patent drawing
  • US9640886B2 patent drawing
  • US9640886B2 patent drawing

AI summary

In a fitting confirmation construction, a lock arm is provided in a housing of a first connector. The lock arm includes a lock wall inclined and disposed at a front end of the lock arm in a direction from the first connector toward the second connector; a deflection space formed at a rear of the lock wall in the direction; and an operation plate disposed on the deflection space. A confirmation opening is provided in a rear wall of the housing, and has a height equal to a height of the deflection space. A lock projection is provided on a second connector to be brought into engagement with the lock wall. A rear end face of the operation plate is exposed to a rear outside of the housing of the first connector through the confirmation opening, only in a state where the lock arm is deflected.