Vehicle Connector Frontal Shield for Seal Alignment

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Solution Overview

Problem

Radial sealing systems for vehicle electrical connectors are prone to damage and axial deformation during mating operations, leading to potential blockages due to non-coaxial sliding of cylindrical sealing surfaces and excessive axial deformation of annular seals.

Innovation Solution

A connector housing design featuring a seal fixation cylinder with an annular seal and a frontal shield that guides the complementary casing, preventing axial force on the annular seal and ensuring radial compression for effective sealing, while maintaining coaxial alignment and preventing sock-like deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the annular seal extends axially and is soft in the axial direction to ensure radial sealing, then the sealing efficiency is improved, but the seal is prone to huge axial deformation (sock folding) and damage during non-coaxial mating operations

Engineering Contradiction:
Improvesealing efficiencyVSAvoidseal resistance to axial deformation
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent introduces a guiding structure as an intermediary element between the complementary casing and the annular seal. This guiding structure mediates the mating operation by constraining the complementary casing to move coaxially, preventing non-coaxial sliding that would cause axial deformation of the seal. The intermediary structure protects the soft seal from damage while maintaining its radial sealing capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements preliminary alignment action through the guiding structure before the complementary casing contacts the annular seal. The guiding structure establishes coaxial alignment in advance, ensuring that when the mating operation proceeds, the seal is subjected only to radial compression and not axial deformation. This preliminary action prevents the sock-folding deformation before it can occur.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the annular seal is made softer and more extendable axially to improve sealing adaptability, then the sealing efficiency is improved, but the mating operation may be blocked by excessive axial deformation

Engineering Contradiction:
Improveseal adaptability to cylindrical surfacesVSAvoidmating operation smoothness
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The guiding structure serves as an intermediary that decouples the adaptability function from the operation smoothness function. The soft annular seal maintains its adaptability to cylindrical surfaces for sealing, while the guiding structure ensures smooth mating operation by preventing non-coaxial movement. The intermediary protects the seal's softness from becoming a source of operational blockage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the complementary casing is allowed to slide freely during mating operation, then the ease of operation is improved, but non-coaxial sliding may damage the annular seal

Engineering Contradiction:
Improvemating operation freedomVSAvoidseal integrity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent segments the mating operation into two independent functions: alignment/constraint function performed by the guiding structure, and sealing function performed by the annular seal. The guiding structure handles the alignment and prevents non-coaxial sliding, while the soft seal handles the radial sealing. This segmentation allows the casing to move freely in the axial direction while preventing harmful lateral movements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guiding structure acts as an intermediary constraint that does not completely restrict movement but rather guides it along the correct path. It maintains ease of operation by allowing axial movement while preventing non-coaxial sliding that would damage the seal. The intermediary structure enables controlled freedom of movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a safer sealing system that prevents damage to the annular seal and ensures smooth mating operations by limiting axial force and maintaining radial sealing efficiency, even under mechanical deformation, thus ensuring reliable humidity sealing.

Implementation Method 1

A seal of this type has an annular shape and is radially compressed so as to radially seal the two cylindrical surfaces

Methodology Applied
Scientific EffectRadial compression: Compression

Implementation Method 2

Due to the frontal shield, the complementary casing is guided during the axial mating operation

Methodology Applied
Scientific EffectMechanical guidance:

Implementation Method 3

The seal is fixed on said seal fixation cylinder

Methodology Applied
Scientific EffectRadial constraint:

Data Source

PatentEP2641300B1Connector device and connector assembly for vehicle electrical power supply
Publication Date: 2016.01.27 DELPHI INT OPERATIONS LUXEMBOURG SARL
  • EP2641300B1 patent drawingFigure 1
  • EP2641300B1 patent drawingFigure 2
  • EP2641300B1 patent drawingFigure 3

AI summary

Connector housing (2) for vehicle electrical power supply, comprising: - a casing (6a, 6b) including a mating axis (8a, 8b) and being structured to mate into a complementary casing following the mating axis towards a mating direction, the casing having a seal fixation cylinder with a diameter, - an annular seal (11a, lib) extending radially outside the casing with respect to the mating axis and being fixed on said seal fixation cylinder, the radial annular seal including a sealing diameter adapted to radially seal the complementary casing, and - a frontal shield (17a, 17b), which extends axially in front of the annular seal (11a, lib) towards the mating direction, and includes a radially extreme surface (19a, 19b) extending between the diameter of the seal fixation cylinder and the sealing diameter.