Electrical Connector Housing With Pivoting Cable Support Sleeve

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Solution Overview

Problem

The demand for space-saving electrical connector housings that can redirect cables in various directions increases production and storage costs due to the need for a large stock of different housings, as existing solutions do not efficiently utilize minimal space.

Innovation Solution

A housing for electrical connectors featuring a housing body with pivoting cable covers that form a cable support sleeve, allowing the cable to be redirected in different orientations while maintaining strain relief and grounding, and utilizing a bayonet locking assembly for easy installation and space efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a housing is designed to redirect cables in various directions, then cable routing flexibility is improved, but the number of different housing variants increases production and storage costs

Engineering Contradiction:
Improvecable routing flexibilityVSAvoidproduction and storage costs
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The cable cover is designed as a movable component that can pivot between different positions (first position for cable entry, second position for cable exit at different angles). This dynamic element allows a single housing variant to adapt to multiple cable routing directions, eliminating the need for producing and storing multiple fixed housing variants for different routing requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The single housing design with a movable cable cover serves multiple functions: it provides strain relief in one configuration and enables cable exit at different angles in another configuration. This multi-functional design consolidates what would traditionally require multiple specialized housing variants, reducing production complexity and inventory requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If cable covers are hinged to allow pivoting motion, then cable mounting flexibility is improved, but device complexity increases

Engineering Contradiction:
Improvecable mounting flexibilityVSAvoidhousing structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The housing is segmented into a stationary housing body and a movable cable cover component. This segmentation allows the cable cover to be independently pivoted relative to the housing body, providing mounting flexibility without requiring the entire housing structure to be complex. The segmentation isolates the moving mechanism to a specific component rather than the whole assembly.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12166312B2Housing for an electrical connector
Publication Date: 2024.12.10 TE CONNECTIVITY GERMANY GMBH
  • US12166312B2 patent drawing
  • US12166312B2 patent drawing
  • US12166312B2 patent drawing

AI summary

A housing for an electrical connector includes a housing body having an opening receiving a cable in an insertion direction and a pair of cable covers hinged to the housing body at a proximal end of each cable cover of the pair of cable covers. The pair of cable covers extend away from the opening. Each of the cable covers is pivoted away from the other cable cover in a cable mounting position and each cable cover is pivoted toward the other cable cover to form a cable support sleeve supporting the cable in an operating position.