Connector Housing CPA Mechanism for Robust Secure Coupling
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Solution Overview
Problem
Existing connector position assurance (CPA) devices face robustness issues due to direct activation by a locking nose, leading to mechanical weakness and complex housing shapes, making manufacturing difficult and increasing the risk of inadvertent disconnection.
Innovation Solution
A CPA device that slides within the connector housing, activated by the end of the complementary connector housing, rather than the locking nose, ensuring robust locking components and preventing activation without coupling, allowing for standardized connectors.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the CPA device is directly activated by the locking nose, then the CPA device can be activated during coupling, but the locking components become mechanically weak and complex housing shapes are required
Solution Approach 1:
The patent introduces an intermediary mechanism where the locking lever acts as a mediator between the locking nose and the CPA device. Instead of the locking nose directly activating the CPA, the locking lever transfers the movement indirectly. This intermediary action resolves the contradiction by distributing mechanical stresses through the lever's pivoting motion, preventing direct stress concentration on the CPA activation points while maintaining reliable CPA activation during the coupling process.
2Reliability
If the CPA device is directly activated by the locking nose, then the CPA device can be activated during coupling, but manufacturing becomes difficult due to complex housing shapes
Solution Approach 1:
The patent segments the coupling mechanism into distinct functional components: the locking nose for initial engagement, the locking lever for force transmission, and the CPA device for final position assurance. This segmentation allows each component to have a simple, standardized geometry optimized for its specific function, eliminating the need for complex integrated housing shapes while maintaining reliable CPA activation through the coordinated action of these separate elements.
3Ease of operation
If the CPA device is activated without coupling, then the CPA can move to active position, but inadvertent disconnection risk increases
Solution Approach 1:
The patent implements preliminary anti-action by designing the CPA device with blocking features that prevent premature activation. The CPA remains in a blocked position during approach, and activation only occurs after the locking lever has completed its pivoting motion following proper coupling. This preliminary prevention mechanism ensures that the CPA cannot move to its active position through inadvertent forces or misalignment, while still allowing easy activation through the intended coupling process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enhances the robustness of locking components, simplifies manufacturing, and prevents inadvertent disconnection by ensuring secure locking and unlocking mechanisms.
Implementation Method 1
a locking lever (13) attached to the housing (10), the lever (13) pivoting around a pivot (130) transverse to the longitudinal axis
Implementation Method 2
a device, called a connector position assurance (CPA), mounted to slide inside the housing (10) between a standby position for locking and an active position in which it secures the locking
Implementation Method 3
unlocked from its standby position, by means of a press with an end part, distinct from the lug, of the complementary connector housing
Implementation Method 4
locking protrusion (210) configured to be locked inside a first housing (16) in the standby position such that it prevents any locking before coupling
Data Source
Figure 1~3A
Figure 3B~4B
Figure 4C~6
AI summary
The present invention relates to a connector housing (10) (1) whose connector position assurance (CPA) device (2), mounted to slide inside the housing, is activated by the front end (52) of the complementary connector housing (50) (5), which is not the lug, commonly called the locking nose of the housings together.