Communications Connector Impedance Mismatches for Return Loss

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Solution Overview

Problem

Communications connectors, particularly those in high-frequency applications, face challenges in maintaining acceptable return loss and insertion loss performance due to inductive and capacitive couplings, which degrade signal quality and are exacerbated by the need for backwards compatibility with lower frequency standards.

Innovation Solution

The implementation of communications connectors with strategically designed impedance mismatches and discrete reactive elements, such as capacitors and inductors, to create resonances that enhance return loss and insertion loss performance over specific frequency ranges, while ensuring compatibility with existing standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If communications connectors are designed for high-frequency applications, then signal transmission speed increases, but return loss and insertion loss performance deteriorates due to inductive and capacitive couplings

Engineering Contradiction:
Improvesignal transmission speedVSAvoidreturn loss and insertion loss performance
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by intentionally introducing impedance mismatches and discrete reactive elements (capacitors and inductors) into the transmission line before the harmful inductive and capacitive couplings can degrade the signal. These elements create resonances that counteract the harmful couplings, generating compensating signals that cancel out the degradation effects and improve return loss and insertion loss performance at high frequencies

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent converts the harmful inductive and capacitive couplings into beneficial effects by designing impedance mismatches and reactive elements that generate resonances at specific frequencies. These resonances create compensating signals that transform the harmful couplings into useful signal reinforcement, improving return loss and insertion loss performance while maintaining high-frequency signal transmission

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If impedance mismatches and discrete reactive elements are added to improve return loss performance, then signal integrity improves, but device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidconnector structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by strategically placing impedance mismatches and discrete reactive elements (capacitors and inductors) at specific locations within the connector where they are most effective. Rather than uniformly modifying the entire transmission line, the reactive elements are positioned at critical points to create resonances that target specific frequency ranges, thereby improving signal integrity with minimal additional complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by carefully selecting the impedance values of the mismatches and the capacitance/inductance values of the reactive elements to achieve desired resonance frequencies. By adjusting these parameters, the connector can be tuned to improve return loss and insertion loss performance at specific frequency ranges without requiring a complete redesign of the entire connector structure

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves return loss and insertion loss performance across a wide frequency range, including frequencies above 1 GHz, by tuning resonances to occur outside the operational range, thus maintaining signal integrity and compatibility with Category 6 and 6a standards.

Implementation Method 1

a first transmission line segment having a first impedance that is different from a second impedance of a second transmission line segment

Methodology Applied
Scientific EffectSignal reflection: Reflection

Implementation Method 2

tuning resonances to occur outside the operational range, thus maintaining signal integrity

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentEP3381093B1Communications connectors including transmission lines having impedance discontinuities that improve return loss and/or insertion loss performance and related methods
Publication Date: 2020.10.21 COMMSCOPE INC
  • EP3381093B1 patent drawingFigure 1~2
  • EP3381093B1 patent drawingFigure 3~4A
  • EP3381093B1 patent drawingFigure 4B~5

AI summary

Communications plugs are provided that include a housing that receives the conductors of the communication cable. A printed circuit board is mounted at least partially within the housing. A plurality of plug contacts are on the printed circuit board, and the printed circuit board includes a plurality of conductive paths that electrically connect respective ones of the conductors to respective ones of the plug contacts. First and second of the conductive paths are arranged as a first differential pair of conductive paths that comprise a portion of a first differential transmission line through the communications plug, where the first differential transmission line includes a first transition region where the impedance of the first differential transmission line changes by at least 20% and a second transition region impedance of the first differential transmission line changes by at least 20%.