Electrical Connector Shielding Inner Shell Cross-Talk

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Solution Overview

Problem

Existing electrical connectors suffer from poor cross-talk reduction between upper and bottom contacts, leading to suboptimal signal transmission quality.

Innovation Solution

An electrical connector design featuring an insulative housing with a spacer and a shield shell that includes an inner shell and an outer shell, where the shield plate is positioned between the inner shell and the contacts, enhancing electrical contact and reducing cross-talk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the shield plate only contacts with the out shell for grounding, then the grounding function is achieved, but the cross-talk reduction between upper and bottom contacts is poor

Engineering Contradiction:
Improvecross-talk between contactsVSAvoidsignal transmission quality
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces an inner shell as an intermediary component between the shield plate and the contacts. The inner shell is positioned between the upper and bottom groups of contacts and makes contact with both the shield plate and the contacts, creating an additional shielding layer that effectively reduces electromagnetic interference and cross-talk between adjacent contact groups.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a nested structure where the inner shell is placed within the outer shell, and both are positioned around the contact groups. The shield plate is received in the spacer and the inner shell is nested between the contact groups, creating multiple concentric shielding layers that enhance cross-talk reduction while maintaining signal transmission quality.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If a simple grounding structure is used, then the device complexity is low, but the signal transmission quality is poor

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidshielding structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a nested structure where the inner shell is placed within the outer shell, and both are positioned around the contact groups. The shield plate is received in the spacer and the inner shell is nested between the contact groups, creating multiple concentric shielding layers that enhance cross-talk reduction while maintaining signal transmission quality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The inner shell serves multiple functions: it provides electromagnetic shielding between contact groups, maintains structural integrity of the connector assembly, and works in conjunction with the shield plate to create a comprehensive grounding system. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves signal transmission quality by effectively reducing cross-talk between the upper and bottom groups of contacts, thereby enhancing the overall performance of the electrical connector.

Implementation Method 1

The shield plate received in the spacer and abutting against the inner shell electrically. The cross-talk between the upper and bottom group of contacts and it would improve signal transmission quality of the electrical connector

Methodology Applied
Scientific EffectElectrical shielding: Faraday Cage

Data Source

PatentUS9214765B2Electrical connector with metal plate
Publication Date: 2015.12.15 HON HAI PRECISION INDUSTRY CO LTD
  • US9214765B2 patent drawing
  • US9214765B2 patent drawing
  • US9214765B2 patent drawing

AI summary

An electrical connector comprises an insulative housing, a plurality of contacts, a shield shell covering the insulative housing and a shield plate. The insulative housing has a body portion and a spacer. The contacts are received in the body portion. The shield shell includes a out shell and an inner shell, the inner shell is separated the insulative housing covering by the out shell to two parts each are upper inserting space and bottom inserting space. The shield plate received in the spacer and abutting against the inner shell electrically.