High-Power Connector Latch Lock for Tool-Free Low-Profile Coupling
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Solution Overview
Problem
Existing high power connectors often require tools for assembly and disassembly, making the process cumbersome and time-consuming, and they lack ergonomic features for easy and quick attachment and release.
Innovation Solution
A connector design featuring an insulative housing with latches that can be pressed to secure a conductive coupling pin, a lock mechanism that moves with the latches, and a conductive body for easy attachment and release without tools, allowing for a low-profile assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a traditional connector design is used, then structural simplicity is maintained, but assembly and release require tools and are not quick or easy
Solution Approach 1:
The connector employs dynamic latches that can be pressed into a pressed condition to release the coupling pin, transforming a static connection into a dynamically controllable one that allows quick tool-free assembly and release operations
Solution Approach 2:
The connector is divided into functional segments including the insulative housing, conductive body, lock mechanism, and latches, allowing each component to perform its specific function independently while contributing to the overall quick-connect capability
2Reliability
If a secure locking mechanism is implemented, then connection reliability is improved, but the profile height increases
Solution Approach 1:
The lock mechanism is nested within the insulative housing, with the conductive body and latches integrated into the housing structure, allowing the secure locking function to be achieved without increasing the overall profile height of the connector
3Length of stationary object
If a low profile design is used, then compactness is achieved, but the retention force for the coupling pin is reduced
Solution Approach 1:
The connector concentrates retention force locally at the engagement interface between the coupling pin and the lock mechanism, using the conductive body and latches to provide focused mechanical engagement that maintains high retention force within the compact low-profile structure
Data Source
AI summary
A connector is configured to be mounted to first and second electrical components. The connector includes an insulative housing having latches which can be pressed into a pressed condition, and a conductive body and a lock mounted within the housing. The body has engagements configured to be coupled to the electrical components. The lock is in contact with the latches and is movable therewith when the latches are pressed. The lock engages with a coupling pin of one of the electrical components to secure the electrical component to the connector.