Electrical Connector Terminal Stability via Limiting Bumps

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Solution Overview

Problem

Conventional electrical connectors experience terminal displacement when connected to a circuit board due to unfixed terminals exposed from the connector body.

Innovation Solution

The electrical connector design includes a connector body with terminal slots featuring an accommodating recess and limiting bumps, which restrict terminal movement by positioning the terminals within the slots and preventing upward displacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If terminals are exposed from the connector body for connection, then connection accessibility is improved, but terminal stability deteriorates causing displacement

Engineering Contradiction:
Improveconnection accessibilityVSAvoidterminal stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The terminal structure is divided into multiple segments: the terminal body within the connector, the exposed connecting end part for connection, and the bent connecting members that provide flexibility. This segmentation allows the terminal to be both accessible for connection and stable through the distributed structure of bent connecting members

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The terminal incorporates bent connecting members that can dynamically bend and deform to accommodate connection forces while maintaining overall stability. The dynamic flexibility of the bent members allows the terminal to absorb stress without displacing from its position

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If terminals are fixed within the connector body, then terminal stability is improved, but connection accessibility deteriorates

Engineering Contradiction:
Improveterminal stabilityVSAvoidconnection accessibility
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The connecting end part of the terminal is extracted and exposed from the connector body, allowing external connection while the terminal body remains fixed within the connector. This extraction provides the necessary accessibility without compromising the stability of the terminal body

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If multiple bent connecting members are used to prevent displacement, then terminal stability is improved, but device complexity increases

Engineering Contradiction:
Improveterminal stabilityVSAvoidconnector structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The terminal body and bent connecting members are merged into a single integrated terminal structure, eliminating the need for separate components. This merging reduces assembly complexity while maintaining the stability benefits of multiple bent connecting members

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11621507B2Electrical connector
Publication Date: 2023.04.04 DONGGUAN LUXSHARE TECH CO LTD
  • US11621507B2 patent drawing
  • US11621507B2 patent drawing
  • US11621507B2 patent drawing

AI summary

The present disclosure provides an electrical connector comprising a connector body and a plurality of terminals. The connector body comprises a plugging slot and a plurality of terminal slots. The plurality of the terminal slots communicate with the plugging slot. A lower wall of each of the terminal slots comprises an accommodating recess. At least one limiting bump is disposed on an end surface of the accommodating recess. The plurality of terminals are respectively disposed in the corresponding terminal slots. Each of the terminals comprises a terminal body, a plugging end part, and a connecting end part. The terminal body is disposed in the terminal slot. The plugging end part is disposed in the plugging slot. The connecting end part is disposed on a rear surface of the connector body.