Electrical Connector Locating Pole Resists Contact Deformation

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Solution Overview

Problem

Conventional electrical connectors for printed circuit boards are prone to contact deformation under strong compression, leading to interference between contacts when engaging with complementary mating devices.

Innovation Solution

A dielectric housing with conductive contacts retained in contact passages and supported by locating poles, which resist deformation by distributing compression force effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If contacts are retained in housing without additional support structures, then device complexity is reduced, but contact deformation occurs under compression

Engineering Contradiction:
Improvehousing structureVSAvoidcontact resistance to deformation
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The locating pole acts as an intermediary support structure between the housing and the contact. It provides additional mechanical support to the resilient portion of the contact without requiring major changes to the housing design, thereby preventing contact deformation under compression while maintaining relatively simple device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If contacts are made more resilient to ensure electrical connection, then ease of operation is improved, but contact deformation under compression worsens

Engineering Contradiction:
Improveelectrical connection capabilityVSAvoidcontact stability under compression
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The locating pole provides localized support specifically to the resilient portion of the contact that is prone to deformation. This allows the contact to maintain its resilience for making electrical connections while the locating pole prevents excessive deformation under compression, effectively addressing different functional requirements in different regions of the contact structure.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If contact passages are enlarged to accommodate contact movement, then ease of operation is improved, but contact stability deteriorates

Engineering Contradiction:
Improvecontact engagement capabilityVSAvoidcontact position stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The locating pole serves as a mediator that allows the contact to move within the contact passage for engagement purposes while simultaneously providing positional stability. The pole is positioned to permit necessary movement but prevents excessive displacement, thereby maintaining contact position stability without restricting operational capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents deformation of resilient contact portions during engagement with complementary mating connectors, ensuring reliable and stable electrical connections.

Implementation Method 1

the resilient contact portion of the contacts of which will not be deformed when the electrical connector engages with a complementary mating connector

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS7396263B2Electrical connector
Publication Date: 2008.07.08 HON HAI PRECISION INDUSTRY CO LTD
  • US7396263B2 patent drawing
  • US7396263B2 patent drawing
  • US7396263B2 patent drawing

AI summary

An electrical connector comprises a dielectric housing comprising a base portion which comprising a plurality of contact passages, a plurality of conductive contacts retained in said contact passage, wherein a plurality of locating poles extending from the base portion, an end of said contact hanging on said locating pole. With the support of said locating pole said contact can resist strong strength of compression and prevent deformation.