Connector Housing Miniaturization via Unified Lock Arm Height
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Solution Overview
Problem
Conventional connectors have a height issue due to the different heights of deflection supports and reverse-turn restricting portions, leading to an enlarged connector housing that is not miniaturized.
Innovation Solution
A connector design where the deflection supports and reverse-turn preventing walls are formed at the same height, with grooves in the planar portion of the lock arm allowing for a simplified mold structure and enabling miniaturization of the connector housing, and seal towers with varying lengths to facilitate easier terminal fitting insertion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If deflection supports and reverse-turn restricting portions are arranged at different heights, then the lock arm can be properly supported and reverse-turn restricted, but the connector housing height is enlarged
Solution Approach 1:
The patent merges the deflection support function and reverse-turn restriction function into the same height plane. The reverse-turn restricting portions are positioned at the same height as the deflection supports, allowing both functions to be achieved without increasing the connector housing height. This spatial merging resolves the contradiction between reliability and housing height.
Solution Approach 2:
The patent utilizes the width direction (lateral dimension) to achieve reverse-turn restriction instead of using the height direction. By positioning reverse-turn restricting portions laterally at the same height as deflection supports, the design transfers the restriction function from vertical stacking to lateral arrangement, thereby reducing housing height while maintaining functional reliability.
2Reliability
If reverse-turn restricting portions protrude from lateral parts of the lock arm, then reverse-turn movement is limited, but the connector housing area is extended
Solution Approach 1:
The deflection supports serve dual functions: providing structural support for lock arm deflection and acting as reverse-turn restricting portions. This multi-functionality eliminates the need for separate reverse-turn restricting structures that would extend the housing width, thereby achieving reverse-turn limitation without increasing connector housing area.
Solution Approach 2:
The patent combines the deflection support structure with reverse-turn restriction functionality by positioning receiving portions at the same height as deflection supports. This merging allows the lock arm to be restricted from reverse-turn movement without requiring additional lateral space, thus maintaining compact housing dimensions while ensuring reliability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design achieves miniaturization of the connector housing and improves operational efficiency by allowing for smoother insertion of terminal fittings, reducing the overall height and enhancing usability.
Implementation Method 1
A resiliently deflectable lock arm (17) is formed between the protection walls (31) and is engageable with a mating connector to hold the connector and the mating connector in a connected state. The lock arm (17) is connected to the protection walls (31) and the connections define deflection support points for resilient deflection of the lock arm (17).
Data Source
AI summary
Protection walls (31) stand on an upper surface of a connector housing (11) and a lock arm (17) is arranged between them. A planar portion (44) is formed on the upper surface of the lock arm (17) and is connected to the protection walls (31). Grooves (45) extend forward from the rear of the planar portion (44) and a part of the planar portion (44) before the groove (45) defines a deflection support (16) of the lock arm (17). Reverse-turn preventing walls (47) protrude in from the protection walls (31) and reverse-turn preventing pieces (50) protrude out from the lock arm (17) below the reverse-turn preventing walls (47). The reverse-turn preventing pieces (50) contact the reverse-turn preventing walls (47) to limit deflection of the lock arm (17). The deflection support (46) and the reverse-turn preventing walls (47) are at the same height to miniaturize the connector height.


