Electrical Connector Lock Fitting with Reinforcing Bottom Portion

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Solution Overview

Problem

Existing electrical connectors for circuit boards face issues with lock fittings that are prone to deformation and damage due to excessive extraction forces, leading to inadvertent removal of the mating connector.

Innovation Solution

The electrical connector design incorporates lock fittings with lock plate portions retained on the housing's lateral and end walls, upright face-reinforcing plate portions on the protruding wall, and connecting bottom portions that provide mutual reinforcement, preventing elastic displacement and protecting against excessive extraction forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If lock fittings are made with cantilever configuration for easy displacement, then ease of operation is improved, but reliability deteriorates due to deformation and damage under excessive forces

Engineering Contradiction:
Improveease of displacementVSAvoidresistance to deformation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The lock fitting is divided into multiple functional segments: a base portion retained on the housing, lateral wall-adjacent lock arm portions for engagement, end wall-adjacent lock arm portions for locking, and connecting bottom portions. This segmentation allows each part to perform its specific function while distributing stress, preventing deformation under excessive forces while maintaining operational ease.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention merges multiple functions into the lock fitting structure: retention on the housing, lateral wall engagement, end wall locking, and force distribution. By combining these functions into a single integrated component rather than separate elements, the lock fitting achieves both ease of operation and reliability under excessive forces.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If lock fittings are retained only at base portions, then device complexity is reduced, but strength deteriorates due to insufficient support against extraction forces

Engineering Contradiction:
Improveretention structureVSAvoidresistance to extraction force
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The lock fitting employs local quality by providing retention at specific critical locations: the base portion retained on the housing, the lateral wall-adjacent portions engaged with lateral walls, and the end wall-adjacent portions locked to end walls. This selective retention at strategically important locations provides maximum strength against extraction forces without unnecessarily increasing overall device complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents deformation and damage to the lock plate portions, maintaining the locked state and preventing inadvertent removal of the mating connector, even under excessive extraction forces.

Implementation Method 1

the lateral wall-adjacent lock arm portions and end wall-adjacent lock arm portions are made elastically bendable in the sheet thickness direction

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9362637B2Electrical connector having a lock fitting with a bottom portion connecting a lock plate portion and an reinforcing plate portion
Publication Date: 2016.06.07 HIROSE ELECTRIC CO LTD
  • US9362637B2 patent drawing
  • US9362637B2 patent drawing
  • US9362637B2 patent drawing

AI summary

To provide an electrical connector for circuit boards having lock fittings designed to reliably prevent damage to lock portions and inadvertent removal of mating connectors. The lock fittings have lock plate portions that extend along the inner surface of the lateral walls of the housing and are retained in place on said lateral walls, or which extend along the inner surface of the end walls and are retained in place on said end walls; upright face-reinforcing plate portions that extend along the upright faces of the protruding wall of the housing facing said lock plate portions and are retained in place on said protruding wall; and connecting bottom portions that extend along the bottom wall and connect the bottom wall-adjacent end portions of the lock plate portions and the upright face-reinforcing plate portions.