Electrical Connector Locking and Contact Section Segmentation

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Solution Overview

Problem

Conventional electrical connector assembled components face issues with unstable contact and locking between plug and receptacle connectors due to insufficient engaging force and contact pressure, leading to potential deformation under external forces.

Innovation Solution

The design includes separate locking and contact sections on the plug and receptacle connectors, with the locking sections positioned differently from the contact sections, allowing for sufficient locking force without compromising contact stability. The connectors feature step-like locking sections and contact sections that can elastically displace in the plate thickness direction to ensure secure engagement and contact pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If locking sections and engaging sections are positioned to contact each other in the connector insertion/removal direction, then locking force is improved, but contact pressure between contact sections is reduced leading to unstable electrical connection

Engineering Contradiction:
Improvelocking forceVSAvoidelectrical connection stability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The invention divides the terminal structure into distinct functional sections: locking sections (with locking protrusions and locking recesses) and contact sections (with contact protrusions and contact recesses). These sections are positioned at different locations along the terminal, allowing the locking function and electrical contact function to be independently optimized. The locking sections engage in the insertion/removal direction to provide locking force, while the contact sections are positioned to ensure stable electrical connection without being compromised by the locking mechanism.

Inventive Principle:
Principle #1Segmentation

2Strength

If locking sections are positioned below engaging sections with interference amount, then locking effect is achieved, but contact sections cannot maintain sufficient contact pressure

Engineering Contradiction:
Improvelocking effectVSAvoidcontact pressure
Core Design Contradiction:
StrengthVSStress or pressure

Solution Approach 1:

The invention transitions from a single-dimension positioning approach to a multi-dimensional arrangement. The locking sections and contact sections are positioned at different locations along the terminal length, and the contact sections are configured to contact in a direction substantially perpendicular to the insertion/removal direction. This dimensional change allows both locking strength and contact pressure to be optimized independently, as the contact force is applied perpendicular to the locking force direction rather than being compromised by the locking interference.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If components are configured to lock with interference, then locking reliability is improved, but contact stability deteriorates due to deformation under external forces

Engineering Contradiction:
Improvelocking reliabilityVSAvoidcontact stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The terminal is segmented into locking sections and contact sections with distinct functions. The locking sections provide reliable locking through interference fitting in the insertion/removal direction, while the contact sections are positioned and oriented to maintain stable electrical contact. By separating these functions spatially and orienting the contact sections perpendicular to the locking direction, the invention prevents deformation under external forces from affecting both functions simultaneously, thus maintaining both locking reliability and contact stability.

Inventive Principle:
Principle #1Segmentation

4Device complexity

If locking sections and engaging sections are the only contact points, then device complexity is reduced, but contact stability is insufficient for reliable electrical connection

Engineering Contradiction:
Improveconnector structure complexityVSAvoidelectrical connection reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention makes the terminal structure multi-functional by incorporating both locking sections and contact sections into the same terminal component. The terminal simultaneously performs locking function (through locking protrusions and recesses engaging in the insertion/removal direction) and electrical contact function (through contact protrusions and recesses engaging perpendicular to the insertion direction). This multi-functionality approach maintains relatively simple connector structure while ensuring reliable electrical connection, as both locking and contact functions are integrated into the terminal design rather than requiring separate mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides stable and secure locking and contact between the connectors, preventing instability under external forces and ensuring reliable electrical connection.

Implementation Method 1

the corresponding concave engaging section and inverse U-shaped hook-like engaging section are elastically deformed for the amount of the interference. Once reaching the specified positions, the elastic deformations are released, and the corresponding locking sections and engaging sections engage each other

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

corresponding contact sections that contact with contact sections of terminals of the plug connector in a connector fitted state

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8961215B2Electrical connector assembled component, plug connector, and receptacle connector
Publication Date: 2015.02.24 HIROSE ELECTRIC CO LTD
  • US8961215B2 patent drawing
  • US8961215B2 patent drawing
  • US8961215B2 patent drawing

AI summary

An electrical connector assembled component includes a plug connector and a receptacle connector. The receptacle connector includes a plurality of mating terminals having receptacle contact portions and a receptacle housing. The plug connector includes a plurality of terminals having plug contact portions and a plug housing. The plug housing includes a fitting portion. The terminals include an edge terminal disposed on one end portion of the fitting portion. The edge terminal includes a plug side plate portion, a plug edge plate portion, and a locking portion. The mating terminals include an edge mating terminal disposed on one end portion of the receptacle housing. The edge mating terminal includes a receptacle side plate portion, a receptacle edge plate portion, and a locked portion formed on the receptacle edge plate portion for engaging with the locking portion.