Connector Locking Mechanism for Oblique Force Resistance

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Solution Overview

Problem

Existing connectors fail to securely maintain a mated state when subjected to obliquely upward forces, as the lock portions may not effectively prevent the mating lock portions from being moved upward, leading to a potential release of the mated state.

Innovation Solution

The connector design includes two lock portions located at opposite sides of the projecting wall, facing the receiving portion, which ensures that when an obliquely upward force is applied, one of the mating lock portions receives a force toward the lock portion, maintaining the mated state by locking the mating lock portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the connector uses a conventional lock portion design with the receiving portion, then the structure is simple, but the lock portion cannot effectively prevent the mating lock portion from being moved upward when subjected to obliquely upward forces

Engineering Contradiction:
Improvemaintaining mated stateVSAvoidconnector structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The lock portion is divided into two separate lock portions positioned at opposite sides of the projecting wall. Each lock portion independently engages with a corresponding mating lock portion, providing distributed locking action that prevents upward movement more effectively than a single centralized lock mechanism.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lock portions are positioned not only at opposite sides in the front-rear direction but also arranged to face the receiving portion from lateral directions. This multi-dimensional arrangement creates overlapping engagement zones that block obliquely upward forces from disengaging the lock portions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the lock portions are positioned to face the receiving portion from opposite sides, then the mated state is securely maintained under obliquely upward forces, but the device complexity increases

Engineering Contradiction:
Improvelock engagement stabilityVSAvoidadditional members and lock portions
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The two lock portions are integrated with the projecting wall as a unified structure, where the lock portions extend laterally from opposite sides of the wall. This merging approach consolidates multiple locking functions into a single integrated component rather than using separate discrete parts.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The projecting wall serves multiple functions: it provides structural support, defines the receiving portion boundaries, and houses the lock portions that engage with mating lock portions. This multi-functionality reduces the need for additional dedicated locking components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10333239B2Connector
Publication Date: 2019.06.25 JAPAN AVIATION ELECTRONICS IND LTD
  • US10333239B2 patent drawing
  • US10333239B2 patent drawing
  • US10333239B2 patent drawing

AI summary

A connector is mateable with a mating connector having two mating lock portions along an upper-lower direction. The connector comprises a housing and two additional members held by the housing. The housing has a projecting wall projecting upward in the upper-lower direction, an outer wall surrounding the projecting wall in a horizontal plane perpendicular to the upper-lower direction and a receiving portion which is a space formed between the outer wall and the projecting wall and partially receives the mating connector under a mated state of the connector with the mating connector. Each of the additional members has a lock portion. The two lock portions are located at opposite sides of the projecting wall, respectively, in a horizontal direction perpendicular to the upper-lower direction and face the receiving portion. Under the mated state, the lock portions lock the locked portions, respectively, to maintain the mated state.