Plug Socket Connector Locking Protrusions Flex Different Planes

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Solution Overview

Problem

Existing plug and socket connectors from different manufacturers are not compatible, requiring a qualified electrician to alter wiring when swapping light fittings, and have a potentially insecure locking mechanism with single or flexing lugs.

Innovation Solution

A two-part plug and socket connector with a locking mechanism featuring two protrusions that flex in different planes, one of which is breakable to facilitate compatibility with various manufacturers' connectors, providing enhanced security and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If connectors from different manufacturers are used, then variety of light fittings can be selected, but compatibility between connectors is lost requiring qualified electrician intervention

Engineering Contradiction:
Improvecompatibility with different manufacturers' connectorsVSAvoidease of luminaire replacement
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The locking mechanism is segmented into two separate protrusions that can function independently. This allows one protrusion to engage with the aperture while the other can be broken off if not needed, enabling compatibility with different connector designs from various manufacturers while maintaining ease of operation with the segmented locking features

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions are designed with varying lengths and flexing characteristics that can be adjusted to match different connector types. By changing the physical parameters of the protrusions (length, flexibility, breakable regions), the connector can adapt to work with connectors from different manufacturers while preserving user-friendly operation

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a single locking lug is used, then the connector structure is simple, but the locking security is insufficient and may unlock accidentally

Engineering Contradiction:
Improvelocking securityVSAvoidlocking mechanism structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Two locking protrusions are merged into a single integrated locking mechanism structure. This combination provides enhanced security through dual engagement points while maintaining relatively simple overall structure, preventing accidental unlocking that would occur with a single lug

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If two lugs flexing in the same plane are used, then the locking mechanism can engage, but the security is still insufficient and accidental unlocking may occur

Engineering Contradiction:
Improvelocking securityVSAvoidlocking mechanism structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The two protrusions are arranged to flex in different planes rather than the same plane. This dimensional arrangement creates a more robust locking configuration where simultaneous engagement in multiple planes prevents accidental disengagement, enhancing security without significantly increasing structural complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If protrusions are made non-breakable, then the locking mechanism is more robust, but compatibility with various manufacturers' connectors is reduced

Engineering Contradiction:
Improvecompatibility with various connectorsVSAvoidprotrusion robustness
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

Different regions of the protrusions have different structural qualities - some regions are designed to be breakable while others maintain full strength. This local differentiation allows the protrusions to be robust where needed for locking security while being breakable in specific areas to achieve compatibility with various connector types from different manufacturers

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure and easy replacement of light fittings without a qualified electrician, ensuring compatibility with a range of connectors and reducing the risk of accidental unlocking.

Implementation Method 1

said protrusions adapted to flex in substantially different planes in order to engage/disengage with their respective apertures

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3314702B1Improved connector
Publication Date: 2023.02.08 AURORA LIMITED
  • EP3314702B1 patent drawingFigure 1
  • EP3314702B1 patent drawingFigure 2
  • EP3314702B1 patent drawingFigure 3

AI summary

A plug and socket connector comprising a first, male part and a second female part and a locking mechanism adapted to retain the male and female parts together, said locking mechanism comprising two protrusions, said protrusions being adapted to engage with corresponding aperture(s) in the other part of the connector, characterised in that the protrusions are adapted to flex in substantially different planes in order to engage/disengage with their respective apertures. The invention extends to just one part of a two part connector as described, which could be supplied without the corresponding other part.