Electrical Connector Mating Faces for 24 Gbps Transmission

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Solution Overview

Problem

Current electrical connectors face limitations in achieving high-speed data transmission beyond 12 Gbps while maintaining backwards compatibility with lower speed connectors, necessitating an improved design for higher resonance frequency and reduced inserting force.

Innovation Solution

The electrical connector design features a plug connector with a housing and mating tongue, divided into multiple mating faces, and terminals arranged in groups with specific lengths and orientations to optimize signal transmission, including differential signal pairs and grounding terminals, and optional grounding bars to enhance resonance frequency and compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the data transmission speed is increased to achieve higher speed (e.g., 24 Gbps), then the signal transmission capability is improved, but the resonance frequency requirements become more stringent and inserting force increases

Engineering Contradiction:
Improvedata transmission speedVSAvoidinserting force
Core Design Contradiction:
SpeedVSForce

Solution Approach 1:

The connector is divided into multiple mating faces (first, second, third, fourth mating faces) with terminals arranged in distinct groups on each face. This segmentation allows differential signal pairs to be isolated on specific faces while grounding terminals are positioned on adjacent faces, reducing electromagnetic interference and optimizing signal integrity at high speeds without requiring excessive inserting force.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the connector are assigned different functions: the first and third mating faces are dedicated to differential signal pairs for high-speed data transmission, while the second and fourth mating faces are assigned to grounding terminals. This local quality differentiation ensures that signal and ground functions are spatially separated, improving resonance frequency characteristics and reducing cross-talk at 24 Gbps speeds.

Inventive Principle:
Principle #3Local quality

2Speed

If the connector design is modified to achieve 24 Gbps speed, then the high-speed transmission capability is improved, but compatibility with existing lower speed connectors may be compromised

Engineering Contradiction:
Improvedata transmission speedVSAvoidbackwards compatibility
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The connector design incorporates multiple mating faces with different terminal configurations that can serve different functions. The same physical connector structure can support both high-speed 24 Gbps transmission when all four mating faces are utilized, and lower speed transmissions by activating only the necessary terminal groups. This multi-functionality ensures backwards compatibility while enabling future high-speed applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The connector utilizes a three-dimensional arrangement with four distinct mating faces instead of a traditional single-plane configuration. This dimensional expansion allows for more flexible terminal grouping and signaling schemes, enabling the same connector to support multiple data rates by selectively activating different face combinations, thus achieving both high-speed capability and backwards compatibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the terminal arrangement is optimized for high-speed transmission, then the signal integrity is improved, but the device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidconnector structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The terminal structure is segmented into four distinct groups positioned on four different mating faces, with each group serving a specific function (differential signals or grounding). This segmentation simplifies the routing and shielding requirements for high-speed signals by concentrating them on specific faces, thereby improving signal integrity while keeping the overall structural complexity manageable through systematic organization.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9077118B2Electrical connector with improved contacting portions
Publication Date: 2015.07.07 HON HAI PRECISION INDUSTRY CO LTD
  • US9077118B2 patent drawing
  • US9077118B2 patent drawing
  • US9077118B2 patent drawing

AI summary

A plug connector includes a housing with a rear base and a front mating tongue in a mating direction and a plurality of terminals arranged in the housing in a lateral direction. The front mating tongue defines a first face and a second face. The first side defines a rib thereby the first face being divided to a first mating face, a third mating face and a second mating face on the rib. The second face is defined as a fourth mating face. The terminals include plate portions exposed upon the mating tongue and mounting legs outside the housing. The terminals are divided to four groups, the plate portions of the four groups are exposed upon the mating faces respectively. Each of the first and second groups of terminals includes grounding terminals and differential signal pairs, the plate portions of the differential signal pairs have a length equal to 3.2 mm.