Connector With Reinforcing Plate And Low-Rigidity Portion

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Solution Overview

Problem

In connectors with flexible flat cables, rearward pulling causes stress on fixing parts, leading to unstable connections and potential detachment of flat plate-like conductors from terminals.

Innovation Solution

A connector design featuring a reinforcing plate with a hooking portion and a low-rigidity portion integrated with the insulating sheet, where the housing includes a stopper to restrict rearward displacement, reducing the load on fixing parts by distributing the pulling force through the low-rigidity portion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flexible flat cable is pulled rearward, then the connection terminals and flat plate-like conductors are subjected to stress, but this causes unstable connected state and potential detachment

Engineering Contradiction:
Improveconnected state stabilityVSAvoidpulling force on fixing parts
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

A strain relief member is introduced as an intermediary component between the flat cable and the connection terminals. This member absorbs and distributes the pulling force, preventing it from being directly transmitted to the fixing parts. The strain relief member acts as a buffer that protects the connection interface while still allowing the cable to be pulled rearward, thus resolving the contradiction between reliability and force resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The strain relief member is designed to provide cushioning protection before the pulling force can damage the connection terminals. By positioning this protective element in advance between the cable and the terminals, the system prepares for potential pulling forces and absorbs them before they reach the vulnerable fixing parts, preventing unstable connection states and detachment.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Strength

If a reinforcing plate is added to strengthen the connection, then the structural strength is improved, but the device complexity increases

Engineering Contradiction:
Improvefixing part strengthVSAvoidconnector structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The strain relief member is integrated with the existing insulating sheet of the flat cable through lamination or bonding, merging two functional elements into a single composite structure. This approach provides both reinforcement and strain relief functionality without adding separate discrete components, thus improving strength while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The insulating sheet is given multiple functions: it continues to provide electrical insulation while also serving as a substrate for the strain relief member, which provides both structural reinforcement and strain relief. This multi-functional design avoids adding unnecessary components and reduces overall device complexity while achieving the desired strength improvement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11611165B2Connector
Publication Date: 2023.03.21 AUTONETWORKS TECH LTD
  • US11611165B2 patent drawing
  • US11611165B2 patent drawing
  • US11611165B2 patent drawing

AI summary

It is aimed to reduce a load to fixing portions of a flat cable and terminal fittings. A connector (A) includes a flat cable formed such that a plurality of conductors are arranged in parallel on a flexible insulating sheet, a plurality of terminal fittings held in a housing and individually fixed to front end parts of the plurality of conductors, and a reinforcing plate laminated on and integrated with a region of the insulating sheet including fixing portions of the conductors and the terminal fittings. The reinforcing plate is provided with hooking portions. The housing is formed with stoppers for restricting a rearward displacement of the flat cable with respect to the housing by being brought into contact with the hooking portions. A low-rigidity portion is formed in a region of the reinforcing plate rearward of the fixing portions and forward of the hooking portions.